High-Efficiency Two Roll Mixing Rubber Mill for Rubber Sheet Production

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

High-Efficiency Two Roll Mixing Rubber Mill for Rubber Sheet Production

 

Product Description

Machine Configuration

1. Driving Mode: Choose between left driving or right driving for tailored operational performance.


2. Speed Ratio of Rollers: Experience seamless operation with options at 1:1.08, 1:1.17, and 1:1.27.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for specific needs.


4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types to suit various operational requirements.


5. Stock Guide: Options include fixed, manually moving, and turn-over hydraulic types for flexible material handling.


6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor devices for enhanced security.


7. Emergency Stop Device: Includes an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for utmost safety.


8. Gearbox: Choose between hardened teeth single shaft and double shaft gearboxes for robust performance.


9. Motor: Available with either a durable DC motor or energy-efficient AC motor.

Product Application

This innovative machine features essential components like rollers, ZQbull gearbox (except XK-160), and electrical cabinet. Perfect for mixing, warming, and sheeting rubber for a wide range of applications.

Main Features

1. Rollers are crafted from alloy chilled cast iron, offering exceptional hardness and wear resistance with a surface hardness of HRC68-75.


2. Roller ends are supported by roller ball bearing bushes, ensuring smooth operation, energy efficiency, low noise, and extended lifespan.


3. Manual roll gap adjustment for straightforward and intuitive operation.


4. Integrated overloading protection device safeguards main components from damage, ensuring durability.


5. Incorporates a single drive type transmission structure with nylon pin coupling to prevent overload damage.


6. Features an integral base with a closed transmission mode, offering both safety and user convenience.


7. Equipped with an emergency button and pulling rope, prioritizing operator safety.


8. Comes with four lubrication devices suitable for efficient grease lubrication, enhancing performance.


9. Utilizes a PLC control cabinet, configurable to match local industrial voltage and frequency standards.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.