Heavy-Duty Two Roller Open Rubber Mill for Reliable Mixing and Production Efficiency

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 510.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 13000.000kg

Product Description

Heavy-Duty Two Roller Open Rubber Mill for Reliable Mixing and Production Efficiency

Product Description

Machine Configuration

1. Driving Mode: Choose between left or right driving to best suit your operational setup.


2. Speed Ratio of Rollers: Tailor your process with speed ratios of 1:1.08, 1:1.17, and 1:1.27 for optimal production results.


3. Roller Type: Select from hollow smooth roller, drilled smooth roll, or hollow grooved roll for versatility in processing.


4. Gap Adjustment Device: Experience precision with manual, motorized, or hydraulic adjustment devices for seamless operations.


5. Stock Guide: Adapt to any situation with fixed, manually moving, turn-over, or hydraulic moving stock guides.


6. Safety Device: Ensure operator safety with our mechanical safety protection and advanced IR sensor type devices.


7. Emergency Stop Device: Choose from emergency stop button, trip ban rope, foot switch, grating, and riding blanket for rapid response and safety.


8. Gearbox: Opt for a hardened teeth single or double shaft gearbox for robust and durable performance.


9. Motor: We offer both DC and AC motor options to fit your specific power requirements.

Product Application

This state-of-the-art machine is composed of high-quality components like rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, and a main motor. It's expertly designed for efficient mixing, warming, and sheeting of rubber, making it an invaluable asset for diverse industrial applications.

Main Features

1. The rollers, crafted from alloy chilled cast iron, boast a hard and wear-resistant surface with remarkable HRC68-75 hardness, ensuring exceptional durability.


2. Roller ends are supported by roller ball bearing bushes, providing smooth operation, energy efficiency, minimal noise, and extended lifespan.


3. Enjoy ease of use with manual control roll gap adjustment for straightforward and efficient operation.


4. An overloading protection device is included, safeguarding key components from damage and ensuring longevity.


5. The machine features a single-drive transmission structure with a nylon pin coupling to prevent damage from transmission overloads, maintaining optimal functionality.


6. Designed with an integral base and closed transmission mode, this machine ensures both safety and ease of use in every application.


7. Safety is prioritized with the installation of an emergency button and pulling rope to provide immediate shutdown capabilities.


8. Equipped with four lubrication devices, this machine supports grease lubrication for enhanced performance and maintenance simplicity.


9. Utilizing a PLC control cabinet, this machine adapts to your local industrial voltage and frequency requirements, ensuring seamless integration and operation.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.