Industrial Rubber Mixer Machine for Optimal Dispersion and Mixing

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the excellence of China's leading mixer equipment manufacturers with our EVA Rubber Dispersion Kneader Machine. Perfectly engineered for laboratory settings, our Banbury Rubber Internal Mixer Machine offers state-of-the-art technology to ensure superior kneading performance. Explore competitive pricing for our top-tier Kneading Machine designed to meet all your industrial mixing needs.

Supply Range

This state-of-the-art machine is predominantly designed for the crucial processes of plasticating, mixing, and delivering the perfect final mix of materials.

Range of Specifications: Our offering spans an impressive spectrum from 25L to 650L, ensuring versatility and adaptability for diverse industrial needs.

Type of Rotor: To be advised, ensuring the best fit for your specific operational requirements.

Intermeshing Rotor: Equipped with the advanced NG intermeshing rotor, providing optimal efficiency and superior performance.

Type of Ram: Choose between our robust hydraulic type and the efficient pneumatic type for tailored operational efficiency.

Rubber (Plastics) Dispersion Mixer / Kneader

Its primary function is to expertly mix and plasticate rubber or plastics, showcasing exemplary versatility in its application.

Range of Specifications: Available from 1.5L to 150L, enabling precise customization and meeting a variety of production demands.
 

Machine Display

 

Machine Feature

1. Experience precise command with our Pneumatic Control System, orchestrated by advanced PLC instructions. The bi-directional air cylinder seamlessly maneuvers the ram, responding to potential overloads within the mixing chamber. Automatically or manually elevate the top ram as needed, safeguarding the motor against stress and ensuring optimal performance.

2. The Tilting Mechanism is a masterpiece of engineering, featuring a brake motor, cycloidal gear reducer, and TP type worm and worm gear. It effortlessly rotates the mixing chamber to a precise 140 degrees around the front rotor, enhancing operational efficiency.

3. Built to endure, the rotor shaft wing body and wing corner are fortified with a wear-resistant alloy. The rotor shaft surface, inner mixing chamber wall, upper ram surface, and all stock-contact surfaces are hardened, polished, and plated with hard chrome or fortified with wear-resistant alloy welding, ensuring exceptional durability and resistance to corrosion.

4. Designed for robustness, the rotor shaft boasts an integral structure with the rotor wing body securely welded onto the bored shaft, enhancing both strength and stiffness. The interior wing cavity can accommodate cooling water or heating steam to regulate temperature.

5. The mixing chamber is ingeniously crafted with a jacket-type hollow structure. The upper ram is also hollow, maximizing the area for cooling or heating, thereby improving temperature control for consistent mixing quality.

6. Powering the operation is the Main Driving System, comprising a main motor, reducer, and connecting gearbox. It executes the odd-speed, face-to-face rotation of rotors with precision and reliability.

7. Our Electrical Control System stands out with its imported PLC device. All electronic components are either imported or sourced from cutting-edge technology products, significantly bolstering the system's reliability and performance.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are you a trading company or a manufacturer?

We are proud to be an integration of both factory and trade, specializing in the intricate design and production of rubber machines for an impressive 30 years.
We warmly welcome OEM partnerships, ensuring flexibility and adaptability to your specific needs.

2. How do you select the most suitable products for your needs?

Our dedicated professional team is ready to guide you with expert advice. Simply share the type of product you wish to create and its specifications, and we will provide you with the best recommendations.

3. Do you offer customization services?

Absolutely, we offer both standard and tailor-made machines crafted to your precise specifications. Feel free to communicate your requirements, and we will strive to exceed your expectations.

4. What about your warranty policy?

Our standard warranty spans a full year. During this period, we provide comprehensive technical support and part replacements.
If necessary, our expert engineers are ready to assist on-site for enhanced service.

5. Is the machine safely packed for transportation?

Absolutely, our machines are securely encased in standard export wooden boxes, ensuring they reach you damage-free. We have successfully shipped numerous testing machines overseas by sea and air with zero incidents.

6. What steps are involved in the order process?

Our order process is seamless and consists of the following steps: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Reception - After-service.