Versatile Silicone Mixing Mill Open Mixing Mill for Various Rubber Processing Applications

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 450mm
• Roller Working Length: 1200mm
• Batch Capacity: 40-60kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 55kw
• Gear Box: Hardend Teeth
• Weight: 13000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 510.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 13000.000kg

Product Description

Versatile Silicone Mixing Mill Open Mixing Mill for Various Rubber Processing Applications

Product Description

Machine configuration

1. Driving Mode: Experience the flexibility of both left and right driving options, ensuring adaptability to your specific operational needs.


2. Speed Ratio of Rollers: Choose from a range of speed ratios including 1:1.08, 1:1.17, and 1:1.27, allowing for precision and control in your mixing processes.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, engineered for optimal performance in diverse applications.


4. Gap Adjustment Device: Benefit from a versatile gap adjustment system with manual, motorized, and hydraulic options for seamless operations.


5. Stock Guide: Utilize fixed, manually moving, or hydraulic moving stock guides, designed for ease and accuracy in material handling.


6. Safety Device: Ensure peace of mind with mechanical safety protection and advanced IR sensor devices, safeguarding your operations.


7. Emergency Stop Device: Equip your facility with comprehensive emergency stop solutions including buttons, trip ban ropes, foot switches, grating, and riding blankets for enhanced safety.


8. Gearbox: Depend on high-performance hardened teeth single or double shaft gearboxes, delivering durability and reliability.


9. Motor: Choose between DC or AC motors, offering the flexibility to match your power requirements and efficiency goals.

Product Application

This advanced machine integrates key components such as rollers, ZQbull gearbox (except XK-160), electrical cabinet, nylon bush transmission device, and main motor. It is expertly designed for mixing, warming, and sheeting rubber, providing unparalleled versatility in various industrial processes.

Main Features

1. Roller Durability: The roller, crafted from high-grade alloy chilled cast iron, boasts a surface hardness of HRC68-75, ensuring exceptional wear resistance and longevity in demanding environments.


2. Roller Support: With roller ball bearing bush support, this machine guarantees smooth operation, energy efficiency, low noise, and extended service life.


3. Roll Gap Adjustment: Simplify your workflow with the manual control type roll gap adjustment, designed for intuitive and straightforward operation.


4. Overloading Protection: Protect critical components with the integrated overloading protection device, preventing damage and ensuring sustained performance.


5. Transmission Structure: Featuring a single drive type transmission with nylon pin coupling, this machine is engineered to safeguard main components from overload-induced damage.


6. Base and Transmission: The integral base and closed transmission mode offer a safe and user-friendly setup, making it easy to operate and maintain.


7. Emergency Safety: Equipped with emergency buttons and a pulling rope, this machine prioritizes operator safety at all times.


8. Lubrication System: Optimize performance with four sets of lubrication devices suitable for grease lubrication, ensuring smooth and efficient operation.


9. PLC Control: The machine is fitted with a PLC control cabinet, providing compatibility with your local industrial voltage and frequency for seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.