User-Friendly Rubber Vulcanizing Press Machine with Advanced Control Systems

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Explore our comprehensive range of rubber processing equipment, including the efficient Rubber Gasket Vulcanizing Machine, reliable Rubber Vulcanization Press, versatile Vulcanizer, robust Rubber Press Compression Molding Machine, and the precision-engineered Vulcanizing Hot Press Machine. Each of these state-of-the-art machines is designed to elevate your production capabilities, ensuring optimal performance and superior product quality.

 

Product Description

1. Expertly designed to cater to a multitude of rubber moulding production applications, ensuring versatility and efficiency in every project.

2. Features a state-of-the-art PLC control system seamlessly integrated with an intuitive touch screen interface for unparalleled precision and ease of use.

3. Equipped with automatic mold closing, air exhaust systems, precise temperature control, and convenient timing settings to streamline operations and enhance productivity.

4. Includes a custom mold push-out system, tailored to meet specific production needs while ensuring optimal performance and reliability.

5. Engineered with a meticulously sealed hydraulic cylinder, showcasing precise grinding and fine finishing to guarantee durability and integrity.

6. Backed by a robust and stable hydraulic pressure station, providing consistent performance and reliability for demanding production requirements.
 

Machine Display

Machine Feature

1. The cylinder (piston) is equipped with a premier sealing structure, showcasing a design that is both ingeniously crafted and dependably functional. The sealing components are of top-tier quality, employing YX-type polyurethane seals (instead of rubber seals) that excel in oil resistance and aging resistance.Our machine incorporates a dual-seal configuration, ensuring easy maintenance and optimum protection of the sealing elements.

2. Advanced Automatic Control: Experience seamless operation with features such as automatic mold closing, exhaustive air expulsion, precise heating with stable temperature maintenance, and punctual timing for vulcanization. Be assured with automatic alerts, mold opening, and more, ensuring utmost reliability and efficiency in every operation.

3. The vulcanizing temperature is conveniently customizable and displayed on a digital screen for precise monitoring.

4. Set the vulcanizing time effortlessly on the PLC screen. For instance, for a 1-minute heating and vulcanization process, simply input the time. Once the duration is met, an alert will sound, and the machine will automatically open the mold, enhancing productivity and ease of use.

5. The pillars are constructed from premium #45 steel. Through quenching and tempering, their hardness, wear resistance, and abrasive resistance have been significantly enhanced, ensuring durability and robustness.

6. The top beam and bottom plate forms are meticulously welded using high-quality Q-235A ductile iron. Post welding, they undergo artificial vibration or high-temperature aging treatments to eliminate internal stress and prevent deformation, ensuring structural integrity.

7. The plunger is crafted from LG-P cold hard alloy steel, with a surface that boasts high hardness and wear resistance. Its chilled layer is 8-15mm deep with a hardness rating of HRC 60-70, promising extended lifespan and reliability.

8. The primary hydraulic spare parts are sourced from Taiwan, ensuring superior quality over local brands, reinforcing the machine's performance and longevity.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Are your company a trading one or a factory?

We are a unique blend of factory and trade (integration), with an impressive 30-year legacy of expertise in the art of designing and producing cutting-edge rubber machines.
We warmly welcome OEM services, ensuring flexibility and customization to meet diverse needs.

2. How to choose the most suitable products?

Simply share your specific needs and desired specifications with us, and our expert team will provide you with the most tailored and optimal suggestions.

3. Do you accept customization service?

Absolutely! We proudly offer both standard and custom machine solutions. Feel free to communicate your specific requirements, and we will dedicate ourselves to fulfilling your requests.

4. How about your warranty?

Our standard warranty period spans one year, during which we offer comprehensive technical support and necessary part replacements,
and, if required, our engineers can provide on-site service for enhanced support.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are securely packed in robust, export-standard wooden boxes, ensuring protection against damage. We have successfully shipped numerous testing machines globally by sea and air, maintaining impeccable condition.

6. What is the order process?

Our streamlined order process includes: Inquiry → Quotation → Communication → Order Confirmation → Deposit Payment → Production → Testing & Debugging → Balance Payment → Packing → Delivery → Customer Receipt → After-Sales Service.