Versatile Rubber Vulcanizer Machine for Customized Heating and Pressing Needs

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Discover the exceptional range of our advanced rubber processing equipment, including the Rubber Gasket Vulcanizing Machine, Rubber Vulcanization Press, Vulcanizer, Rubber Press Compression Molding Machine, and Vulcanizing Hot Press Machine. These cutting-edge solutions are designed to meet all your customized heating and pressing requirements with unparalleled efficiency and precision.

 

Product Description

1. Our Versatile Rubber Vulcanizer Machine is meticulously engineered to accommodate a wide array of rubber moulding production applications, offering unparalleled adaptability for diverse manufacturing needs.

2. Equipped with a state-of-the-art PLC control system and intuitive touch screen interface, this machine allows for easy operation and seamless integration into modern production environments.

3. Experience effortless automation with features such as auto mold closing, air exhaust, precise temperature control, and customizable timing settings, ensuring consistent and efficient vulcanization processes.

4. Enhance your production efficiency with our tailor-made custom mold push out system, designed to simplify operations and expedite workflow.

5. Enjoy precision and longevity with our well-sealed hydraulic cylinder that boasts expert-level grinding and finishing, delivering reliable performance with every use.

6. Benefit from a stable hydraulic pressure station, guaranteeing steadfast and smooth operation, even under the most demanding production conditions.
 

Machine Display

Machine Feature

1. The cylinder (piston) boasts an innovative and highly efficient best seals structure. Meticulously designed for reliability, it incorporates premium quality YX type seals.These seals are made from superior polyurethane rather than traditional rubber, offering exceptional resistance to oil and aging. Our machine utilizes a double seals structure, ensuring ease of replacement and enhanced protection.

2. Experience seamless automation: Enjoy features like automatic mold closing, exhaust, heating, with stable temperature maintenance, all controlled automatically with precision. Features include automatic timing for vulcanization, alarms, and automatic mold opening, providing a user-friendly interface.

3. The vulcanizing temperature is easily adjustable and displayed digitally for your convenience.

4. Set your vulcanizing time directly on the PLC screen. For a 1-minute process, simply enter the desired time. The machine will alert you upon completion and open the mold automatically.

5. Crafted from premium #45 steel, the pillar undergoes rigorous quenching and tempering to significantly enhance hardness, wear, and abrasion resistance.

6. Constructed with high-quality Q-235A ductile iron, the top beam and bottom plate are expertly welded. Post-welding, they undergo artificial vibration or high-temperature aging treatment to eliminate internal stress and prevent deformation.

7. The plunger is fabricated from LG-P cold hard alloy steel, renowned for its high surface hardness and wear resistance. The chilled layer is 8-15mm deep with a hardness of HRC 60-70, ensuring long-lasting durability.

8. The main hydraulic spare parts are imported from Taiwan, ensuring superior quality compared to local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Are your company a trading one or a factory?

Factory + trade (integration), with an impressive 30-year legacy in the realm of rubber machine design and production.
We warmly welcome OEM partnerships as well.

2. How to choose the most suitable products?

Our expert team is ready to provide top-notch recommendations tailored to your specific needs. Simply share the product type and specifications you require.

3. Do you accept customization service?

Absolutely! We offer both standard and tailor-made machines to precisely match your requirements. Share your needs confidently, and we will strive to exceed your expectations.

4. How about your warranty?

Our standard warranty extends for one full year. Within this period, we provide comprehensive technical support and necessary part replacements.
If needed, our skilled engineers are available to visit your location for enhanced service.

5. How about the packing for machine, is it safely protected during transportation?

Our machine is securely packed in a standard export wooden box, ensuring it remains undamaged. We've successfully shipped numerous machines worldwide, via sea or air, without any issues.

6. What is the order process?

Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Reception - After-sales Service.