Industrial Rubber Vulcanizer Machine for Precision Heating and Compression

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Discover the exceptional capabilities of our rubber gasket vulcanizing machine, a masterpiece of engineering designed to elevate your production processes. Experience the unmatched performance of our rubber vulcanization press, a versatile vulcanizer that ensures precision and efficiency in every operation. Our rubber press compression molding machine is an epitome of innovation, delivering unparalleled results in shaping and forming. Elevate your operations with the vulcanizing hot press machine, expertly crafted to provide superior heating and compression for a flawless finish.

 

Product Description

1. Tailored for a wide range of rubber molding production needs, our Industrial Rubber Vulcanizer Machine excels in delivering superior heating and compression for diverse applications.

2. Equipped with advanced PLC control and an intuitive touch screen interface, this machine offers seamless operation and enhanced user experience.

3. Experience the convenience of an automated system with features like auto mold closing, efficient air exhaust, precise temperature control, and flexible timing settings, all designed to maximize efficiency.

4. Designed with a custom mold push-out system, our machine ensures easy and safe removal of finished products, streamlining your production process.

5. The hydraulic cylinder is expertly sealed and crafted with meticulous grinding and finishing, providing unmatched precision and reliability in every operation.

6. Featuring a robust and stable hydraulic pressure station, this machine guarantees consistent performance and durability for long-term usage.
 

Machine Display

Machine Feature

1. Experience superior performance with the cylinder (piston) featuring an advanced seal structure. Designed with precision and reliability in mind, it incorporates high-quality YX type polyurethane seals (distinct from conventional rubber seals) which offer remarkable oil and aging resistance. Our machine integrates a dual-seal structure, ensuring straightforward maintenance and prolonged protection.Polyurethane seals are specifically engineered for optimal oil resistance and aging durability. Our machine features a dual-seal design, simplifying the replacement process and enhancing the protective capabilities of the seals.

2. Seamless Automation: Enjoy the convenience of automatic mold closure, automatic air extraction, precise heating with stable temperature maintenance, and automated timing for vulcanization. The system also includes automatic alerts and mold opening mechanisms. Our advanced automation includes automatic vulcanization timing, alarm systems, and mold-opening functions, ensuring efficiency and safety throughout the process.

3. The vulcanizing temperature is adjustable and displayed on a digital screen, providing precision and control at your fingertips.

4. Set the vulcanizing time effortlessly via the PLC screen. Simply input the desired duration, such as one minute. Once the set time elapses, the machine will alert you and automatically open the mold, streamlining the operation.

5. The pillar, crafted from high-grade #45 steel, undergoes quenching and tempering processes, significantly enhancing its hardness, wear, and abrasion resistance, ensuring robust performance.

6. Constructed with superior quality Q-235A ductile iron, the top beam and bottom plate form a resilient structure. Post-welding, they undergo artificial vibration or high-temperature aging treatments to alleviate internal stress and prevent deformation.

7. The plunger is fabricated from LG-P cold hard alloy steel, boasting a surface with exceptional hardness and wear resistance. With a chilled layer depth of 8-15mm and a hardness rating of HRC 60-70, the plunger is designed for longevity and durability.

8. The primary hydraulic components are imported from Taiwan, highlighting our commitment to quality by utilizing superior overseas parts over local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1.Are your company a trading one or a factory?

We are a factory integrated with trade operations, boasting three decades of unmatched expertise in the design and production of state-of-the-art rubber machines.
We warmly welcome OEM partnerships and opportunities for collaboration.

2.How to choose the most suitable products?

Simply inform our expert team of the type of product you wish to create and its specifications. Our dedicated professionals will provide you with tailored, top-notch recommendations to meet your needs.

3.Do you accept customization service?

Absolutely, we offer not only standard machines but also bespoke solutions tailored specifically to your requirements. Share your needs, and we will endeavor to exceed your expectations with our customized service.

4.How about your warranty?

We provide a one-year warranty. During this period, we offer technical support and replace parts as needed,
and, if necessary, our skilled engineers are available to visit your site to ensure superior service.

5.How about the packing for machine, is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes, ensuring they remain undamaged. We've successfully shipped numerous testing machines worldwide by sea and air, all arriving in pristine condition.

6.What is the order process?

Our well-structured order process includes: Inquiry - Quotation - Detailed Communication - Order Confirmation - Deposit Payment - Production - Rigorous Testing and Debugging - Balance Payment - Secure Packing - Timely Delivery - Customer Receipt - Comprehensive After-Service.