Advanced Silicone Rubber Mixing Mill with 80-100kgs Batch Capacity and Stock Blender

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Advanced Silicone Rubber Mixing mill with 80-100kgs Batch Capacity and Stock Blender

Product Description

 

Machine Configuration

1. Driving Mode: Available in both left and right driving configurations for versatile operation.

2. Speed Ratio of Rollers: Offers adaptable speed ratios of 1:1.08, 1:1.17, and 1:1.27 to meet diverse mixing requirements.

3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for optimal performance.

4. Gap Adjustment Device: Options include manual type, motorized type, and hydraulic type to suit different operational preferences.

5. Stock Guide: Features fixed type, manually moving type, turn-over, and hydraulic moving type for flexible material handling.

6. Safety Device: Equipped with mechanical safety protection device and IR sensor type device for enhanced safety measures.

7. Emergency Stop Device: Includes emergency stop button, trip ban rope, foot switch, grating, and riding blanket for comprehensive emergency response.

8. Gearbox: Available in hardened teeth single shaft gearbox and hardened teeth double shaft gearbox configurations for robust performance.

9. Motor: Can be configured with either a DC motor or an AC motor depending on your specific needs.

Product Application

This machine primarily comprises rollers, ZQbull gearbox (except XK-160), electrical cabinet, nylon bush transmission device, main motor, etc. It is extensively used for mixing, warming, and sheeting rubber, among other applications.

Main Features

1. Roller Construction: The roller is crafted from alloy chilled cast iron, providing a hard and wear-resistant surface with a hardness rating of HRC68-75.

2. Roller Support: End of rollers supported by roller ball bearing bush, ensuring smooth operation, energy efficiency, low noise, and extended lifespan.

3. Roll Gap Adjustment: Manual control type for straightforward operation and ease of use.

4. Overloading Protection: Equipped with an overloading protection device to safeguard key components from damage.

5. Transmission Structure: Utilizes a single drive type transmission structure with nylon pin coupling to prevent damage due to transmission overload.

6. Integral Base: Features an integral base with a closed transmission mode, ensuring operational safety and ease of use.

7. Safety Devices: Installed with an emergency button and pulling rope for reliable safety measures.

8. Lubrication System: Equipped with four sets of lubrication devices, suitable for efficient grease lubrication.

9. PLC Control Cabinet: Features a PLC control cabinet designed to accommodate your local industrial voltage and frequency, ensuring compatibility and optimal performance.

 

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Are your company a trading one or a factory?

We are a fully integrated Factory + Trade operation, boasting 30 years of expertise in rubber machine design and production.
OEM services are also warmly welcomed.

2. How to choose the most suitable products?

Simply tell us what type of product you need and its specifications, and our professional team will provide you with the best recommendation.

3. Do you accept customization service?

Absolutely! We offer both standard and customized machines to meet your specific needs. Share your requirements with us, and we will strive to fulfill them to your utmost satisfaction.

4. How about your warranty?

Our standard warranty period is one year. During this time, we offer comprehensive technical support and parts replacement.
If necessary, our engineers can visit your location to provide enhanced service.

5. How about the packing for the machine, is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes to ensure no damage during transit. We have successfully shipped many testing machines worldwide by sea and air without any issues.

6. What is the order process?

Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receiving - After Service.