Heavy-Duty Rubber Press Machine with Advanced Vulcanization Features

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Delve into the realm of cutting-edge rubber processing technology with our comprehensive suite of machinery: the Rubber Gasket Vulcanizing Machine, Rubber Vulcanization Press, Vulcanizer, Rubber Press Compression Molding Machine, and Vulcanizing Hot Press Machine. These state-of-the-art innovations are meticulously engineered to elevate the efficiency and quality of your production processes, ensuring precision and reliability in every output. Explore the future of rubber manufacturing with us and redefine the boundaries of excellence.

 

Product Description

1. This versatile machine is specifically engineered to cater to a wide array of rubber moulding production needs, ensuring efficiency and precision in every operation.

2. Equipped with a state-of-the-art PLC control system complemented by a user-friendly touch screen, this machine offers seamless control and customization at your fingertips.

3. Features include automatic mold closing, effective air exhaust, precise temperature control, and convenient timing settings, all designed to optimize production flow and product quality.

4. Our specially designed custom mold push-out system enhances operational efficiency by ensuring smooth and hassle-free mold removal, tailored to your specific requirements.

5. The hydraulic cylinder is impeccably sealed and undergoes meticulous grinding and finishing, promising durability and accuracy in performance.

6. Experience unparalleled reliability with our stable hydraulic pressure station, providing consistent pressure for seamless and uninterrupted production processes.
 

Machine Display

Machine Feature

1. The cylinder (piston) boasts an elite seal structure, designed with precision and offering unmatched reliability. Our use of top-tier YX type seals ensures maximum performance.Featuring advanced polyurethane seals instead of conventional rubber, our system excels in oil and aging resistance. With a dual-seal structure, maintenance is simplified, ensuring easy replacement and extended protection.

2. Embrace the convenience of automatic control: experience seamless automatic mold closing, efficient air exhaust, precise heating with stable temperature maintenance, and an intelligent timing system for vulcanization. It includes automatic alarming and mold opening, providing a fully automated and streamlined process.

3. With digital display capabilities, the vulcanizing temperature is easily set and monitored, bringing clarity and control to your operations.

4. Effortlessly set vulcanizing time using the intuitive PLC screen. For precise operations like a 1-minute heating and vulcanization, simply input your desired time, and the system will alert and automatically open the mold once completed.

5. The pillar is crafted from premium #45 steel, its hardness, and resistance to wear and abrasion significantly enhanced through a meticulous quenching and tempering process.

6. Constructed from high-quality Q-235A ductile iron, the top beam and bottom plate undergo expert welding, followed by artificial vibration or high-temperature aging treatment to eradicate internal stress and prevent deformation.

7. Our plunger, made from LG-P cold hard alloy steel, features a surface with exceptional hardness and wear resistance. The chilled layer boasts a depth of 8-15mm with a hardness rating of HRC 60-70, ensuring remarkable longevity.

8. Our hydraulic spare parts are predominantly imported from Taiwan, ensuring international standards and quality, surpassing local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1.Are your company a trading one or a factory?

We are proud to be an integrated entity of both factory and trading, boasting three decades of expertise in the rubber machine design and production realm.
We warmly welcome OEM opportunities, accommodating your specific needs seamlessly.

2.How to choose the most suitable products?

Entrust our team of seasoned professionals with your requirements; just share the type of product and specifications you seek, and we will present you with the most tailored recommendations.

3.Do you accept customization service?

Absolutely! We excel in providing not only standard machines but also custom-built solutions tailored to your precise specifications. Share your needs with us, and we will endeavor to surpass your expectations.

4.How about your warranty?

Our comprehensive warranty extends for a year, offering you unwavering technical support and part replacements within this period.
When necessary, our skilled engineers are available to visit your site for enhanced service.

5.How about the packing for machine, is it safely protected during transportation?

Ensuring utmost protection, our machines are meticulously packed in standard export wooden boxes. Rest assured, our shipments have consistently reached international destinations via sea or air without incident.

6.What is the order process?

Our streamlined order process includes: Inquiry, Quotation, Communication, Order Confirmation, Deposit Payment, Production, Testing and Debugging, Final Payment, Packing, Delivery, Customer Reception, and Post-Service Support.