Precision Silicone Rubber Mixing Mill for Optimal Mixing Efficiency

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Precision Silicone Rubber Mixing Mill for Optimal Mixing Efficiency

Product Description

Machine Configuration

1. Driving Mode: Choose between left driving and right driving configurations to suit your operational needs perfectly.


2. Speed Ratio of Rollers: Achieve precise mixing with speed ratios of 1:1.08, 1:1.17, and 1:1.27, tailored for diverse processing demands.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for versatile and efficient rubber mixing.


4. Gap Adjustment Device: Options include manual, motorized, and hydraulic types, allowing seamless and precise roller adjustments.


5. Stock Guide: Customize your setup with fixed, manually moving, or turn over and hydraulic moving types for comprehensive process control.


6. Safety Device: Ensure maximum safety with robust mechanical protection and advanced IR sensor-type devices.


7. Emergency Stop Device: Features include an easy-to-access emergency stop button, trip ban rope, foot switch, grating, and riding blanket for rapid response.


8. Gearbox: Reliable performance with hardened teeth single or double shaft gearboxes for seamless torque transmission.


9. Motor: Available with energy-efficient DC or AC motors to meet specific power requirements and achieve optimal efficiency.

Product Application

Our machine, including rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, main motor, and more, is your ideal solution for mixing, warming, and sheeting rubber. Widely used across various industrial applications.

Main Features

1. High-Durability Rollers: Our rollers are constructed from alloy chilled cast iron with a hard, wear-resistant surface rated at HRC68-75, ensuring longevity.


2. Roller Support: The roller end is supported by roller ball bearing bush, providing smooth operation, energy efficiency, low noise, and extended service life.


3. User-Friendly Roll Gap Adjustment: Simple manual control ensures easy operation and precise processing.


4. Overload Protection: Integrated protection device safeguards main components, preventing damage due to overloading.


5. Single Drive Transmission: The machine features a robust single drive transmission with nylon pin coupling, preventing component damage from transmission overloads.


6. Integral Base and Enclosed Transmission: The integral base and closed transmission design ensure safe and easy operation.


7. Safety Integration: Equipped with an emergency stop button and pulling rope, enhancing operational safety.


8. Advanced Lubrication: Four sets of lubrication devices ensure optimal grease lubrication for smooth operation.


9. PLC Control Cabinet: Equipped with a PLC control cabinet, adaptable to your local industrial voltage and frequency, ensuring seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.