Efficient Two Rolls Rubber Silicone Sheet Mixing Mill with 1000mm Working Length and 400mm Diameter Rollers

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Efficient two rolls Rubber silicone sheet mixing Mill with 1000mm Working Length and 400mm Diameter Rollers

Product Description

 

Machine Configuration

1. Driving Mode: Available in both left and right driving configurations, ensuring versatile operational adaptability.

2. Speed Ratio of Rollers: Options include 1:1.08, 1:1.17, and 1:1.27, allowing for precise control over the mixing process.

3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for optimized performance.

4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types, catering to various user preferences and requirements.

5. Stock Guide: Offered in fixed, manually moving, turn-over, and hydraulic moving types for enhanced operational flexibility.

6. Safety Device: Equipped with mechanical safety protection and IR sensor devices to ensure maximum safety during operation.

7. Emergency Stop Device: Features an emergency stop button, trip bar rope, foot switch, grating, and riding blanket for quick and effective halting of operations when needed.

8. Gearbox: Available in hardened teeth single-shaft and double-shaft configurations for robust and reliable transmission.

9. Motor: Options for both DC and AC motors, providing flexibility to meet diverse operational requirements.

Product Application

This machine primarily consists of high-quality rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, main motor, and more. It is extensively utilized for mixing, warming, and sheeting rubber, making it indispensable in rubber processing industries.

Main Features

1. Rollers are crafted from alloy chilled cast iron, ensuring hardness and wear resistance with surface hardness rated at HRC68-75.

2. Roller ends are supported by roller ball bearing bushes, offering smooth operation, energy efficiency, low noise, and extended lifespan.

3. Manual control type roll gap adjustment provides simple and straightforward operation.

4. Overloading protection device is installed to safeguard main components from damage due to excessive load.

5. Single drive type transmission structure employs a nylon pin coupling to prevent damage from transmission overload.

6. The integral type base and closed transmission mode ensure safe and user-friendly operation.

7. Safety devices include an emergency button and pulling rope for immediate cessation of machine operation in emergencies.

8. Equipped with four sets of lubrication devices, making it suitable for grease lubrication.

9. PLC control cabinet ensures compatibility with your local industrial voltage and frequency, streamlining integration into your operations.

 

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Are you a trading company or a factory?

We are an integrated entity of both factory and trade, boasting 30 years of dedicated expertise in the design and production of rubber machinery.
OEM services are also available to cater to your specific needs.

2. How to choose the most suitable products?

Our expert team will provide the best recommendations based on your needs and specifications. Simply inform us about the type of product you wish to produce and its required specifications.

3. Do you offer customization services?

Absolutely, we provide both standard and customized machines tailored to your requirements. Do not hesitate to share your specifications, and we will strive to exceed your expectations.

4. What is your warranty policy?

Our standard warranty period is one year. During this time, we offer technical support and replacement parts as needed.
If necessary, our engineers are available to visit your location for enhanced service.

5. How is the machine packed for transportation? Is it safely protected?

Our machines are secured in standard export wooden boxes, ensuring they remain undamaged during transit. We have successfully shipped numerous testing machines overseas by sea and air without any damage.

6. What is the order process?

The order process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-sales Service.