Advanced Silicone Rubber Sheeting Open Mixing Mill for Optimal Batch Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Advanced Silicone Rubber sheeting Open Mixing Mill for Optimal Batch Capacity

Product Description

Machine Configuration

1. Driving Mode: Available in both left driving and right driving options, designed to suit a variety of operational needs.


2. Speed Ratio of Rollers: Offering flexibility with ratios of 1:1.08, 1:1.17, and 1:1.27 for optimized performance.


3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to meet specific processing requirements.


4. Gap Adjustment Device: Available in manual, motorized, or hydraulic types, ensuring precise control over operations.


5. Stock Guide: Options include fixed, manually movable, turn-over, and hydraulically movable types for enhanced flexibility.


6. Safety Device: Featuring mechanical safety protection and advanced IR sensor technology for superior safety.


7. Emergency Stop Device: Includes emergency stop button, tripwire rope, foot switch, grating, and riding blanket, all designed for rapid response.


8. Gearbox: Available with hardened teeth single-shaft or double-shaft gearbox configurations for robust performance.


9. Motor: Equipped with high-performance DC or AC motors to match specific power requirements.

Product Application

This machine primarily comprises rollers, a ZQbull gearbox (except for XK-160), an electrical cabinet, a nylon bush transmission device, and the main motor. It is extensively utilized for mixing, warming, and sheeting rubber, making it versatile for various industrial purposes.

Main Features

1. The rollers are crafted from alloy chilled cast iron, featuring a hardened and wear-resistant surface with a hardness of HRC68-75.


2. Roller ends are supported by roller ball bearing bushes, offering smooth operation, energy efficiency, low noise, and extended lifespan.


3. The roll gap adjustment is manually controlled, making the operation straightforward and user-friendly.


4. Equipped with an overloading protection device to safeguard crucial components from potential damage.


5. The machine uses a single drive type transmission structure with a nylon pin coupling to prevent damage from transmission overloads.


6. The base is of integral type and employs closed transmission mode, ensuring safety and ease of use.


7. Safety is enhanced with the installation of an emergency button and a pulling rope.


8. This machine is equipped with four sets of lubrication devices, suitable for grease lubrication to maintain operational efficiency.


9. Featuring a PLC control cabinet, this machine is adaptable to local industrial voltage and frequency standards.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.