Customizable Rubber Press Machine for Optimal Vulcanizing and Molding

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Introducing our exceptional range of machinery: the Rubber Gasket Vulcanizing Machine ensures flawless vulcanization, while the Rubber Vulcanization Press offers unparalleled precision. Discover the innovative Vulcanizer for seamless operations, and the Rubber Press Compression Molding Machine for superior molding results. Our Vulcanizing Hot Press Machine is engineered for optimal performance, delivering exceptional quality and reliability.

 

Product Description

1. Expertly designed for diverse rubber molding production needs, this machine offers unparalleled adaptability to a wide range of applications.

2. Equipped with advanced PLC control and a user-friendly touch screen, the machine provides seamless operation and precision management.

3. Features include automatic mold closing, efficient air exhaust, precise temperature control, and customizable timing settings, ensuring optimal performance at every step.

4. Includes a custom mold push-out system, tailored to enhance efficiency and facilitate ease of use for various production requirements.

5. The hydraulic cylinder is exceptionally well-sealed, boasting precise grinding and finishing for superior performance and longevity.

6. A stable hydraulic pressure station guarantees consistent performance and reliability, ensuring smooth operations at all times.
 

Machine Display

Machine Feature

1. Our cylinder (piston) is crafted with a superior seal structure, offering not just a logical design but also unmatched reliability. Fitted with premium YX type polyurethane seals, it guarantees oil and aging resistance, ensuring long-lasting performance.Our state-of-the-art machine utilizes a dual seal structure, distinct from typical rubber seals. These high-quality polyurethane seals promise exceptional resistance to oil and aging, offering an easy-to-replace solution that protects the system while enhancing durability.

2. Experience seamless automation with our machine's advanced control features: automatic mold closing, exhaust, heating, and stable temperature maintenance, all with precise timing for perfect results. Enjoy peace of mind with features like automatic alarming, mold opening, and more, providing you with an efficient, hands-free operation.

3. The digital display allows for precise vulcanizing temperature settings, ensuring optimal performance and quality.

4. Effortless timing with the PLC screen! Simply input your desired vulcanizing time, such as 1 minute. Once reached, the machine will alert you with an alarm and automatically open the mold, offering an intuitive and hassle-free experience.

5. Our machine's pillar is expertly constructed from high-quality #45 steel, achieving superior hardness, wear, and abrasion resistance through meticulous quenching and tempering processes.

6. The top beam and bottom plate form are crafted with robust Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment, effectively eliminating internal stress and preventing deformation, ensuring lasting performance.

7. The plunger is manufactured using LG-P cold hard alloy steel, boasting a high surface hardness and wear resistance. With a chilled layer depth of 8-15mm and a hardness rating of HRC 60-70, it offers an extended lifespan, making it a reliable choice for demanding applications.

8. To deliver excellence, our main hydraulic spare parts are sourced from Taiwan, offering superior quality over local brands and ensuring reliable and efficient machine performance.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Are your company a trading one or a factory?

We are a dynamic and innovative entity that combines both factory and trade operations, boasting 30 years of dedicated expertise in the design and production of rubber machines.
We are open to OEM partnerships.

2. How to choose the most suitable products?

Our highly skilled professional team is ready to provide you with the most optimal suggestions. Simply share with us the type of product you aim to create and its required specifications, and we will guide you to the perfect choice.

3. Do you accept customization service?

Absolutely! We offer not only standard machines but also tailor-made solutions that perfectly align with your unique requests. Feel free to communicate your needs, and we are committed to striving our best to fulfill them.

4. How about your warranty?

Our comprehensive warranty typically extends for one year. During this period, we provide full technical support and offer parts replacement as necessary.
If required, our skilled engineers are prepared to travel to your location to ensure exceptional service.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are meticulously packed in robust, standard export wooden boxes, ensuring they remain intact. We have successfully shipped numerous testing machines overseas, both by sea and air, without any damage.

6. What is the order process?

Our seamless order process encompasses: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After Sales Service.