Rubber Vulcanizing Machine for Custom Heating and Molding Applications

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Our state-of-the-art Rubber Gasket Vulcanizing Machine is expertly designed for high-performance vulcanization and comes equipped with a robust rubber vulcanization press. This versatile vulcanizer excels in providing precision and efficiency, ensuring superior quality results every time. Additionally, our Rubber Press Compression Molding Machine stands out with its advanced features, offering unmatched productivity and reliability. Experience the power of precision heating and molding with our cutting-edge Vulcanizing Hot Press Machine, tailored for all your custom heating and molding needs.

 

Product Description

1. Excellently crafted for diverse rubber molding production, this machine offers unmatched adaptability across various applications.

2. Featuring advanced PLC control technology coupled with a user-friendly touch screen, ensuring seamless operation and ease of use.

3. Equipped with automatic mold closing, efficient air exhaust, precise temperature regulation, and convenient timing settings for optimal performance.

4. Innovative custom mold push-out system designed to enhance productivity and streamline your workflow.

5. The hydraulic cylinder boasts a superb seal with meticulously precise grinding and polishing, ensuring durability and reliability.

6. A robust and stable hydraulic pressure station that guarantees consistent and dependable operation, meeting all your production demands.
 

Machine Display

Machine Feature

1. The cylinder (piston) boasts an advanced sealing structure, featuring a meticulously crafted design that ensures dependable performance. Equipped with top-tier YX-type polyurethane seals, this component stands out for its resilience against oil and aging.Incorporating a dual-seal structure, our machine offers superior protection and ease of maintenance. The use of polyurethane seals, instead of traditional rubber options, enhances durability and longevity under demanding conditions.

2. Embrace the future with our Automatic Control: from seamless mold closure, efficient air evacuation, to precise heating with stable temperature maintenance. Every step is automated, ensuring a streamlined vulcanization process. This includes automatic timing for vulcanization, alarm notifications, and mold opening - all orchestrated flawlessly to enhance productivity and safety.

3. Set and visualize the vulcanizing temperature effortlessly with our digital display, offering precision and control at your fingertips.

4. Customize vulcanizing time easily on the intuitive PLC screen. Simply set your desired duration, for example, 1 minute, and the machine will alert you before automatically opening the mold, ensuring optimal results with minimal supervision.

5. Crafted with premium #45 steel, the pillar undergoes rigorous quenching and tempering, significantly boosting its hardness, wear, and abrasive resistance for unmatched durability.

6. The top beam and bottom plate are expertly welded using high-quality Q-235A ductile iron. Post-welding, these components are refined through artificial vibration or high-temperature aging treatment to dissolve internal stress and prevent deformation, ensuring structural integrity.

7. The plunger, forged from LG-P cold hard alloy steel, exhibits exceptional hardness and wear resistance. With a chilled layer depth of 8-15mm and a hardness rating of HRC 60-70, it promises an extended lifespan and reliable performance.

8. Key hydraulic spare parts are sourced from Taiwan, guaranteeing superior quality over local brands, and ensuring the highest standards of machine reliability and efficiency.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Are your company a trading one or a factory?

We are a unique blend of factory and trade, seamlessly integrating both to offer over 30 years of expertise in designing and producing top-notch rubber machines.
We welcome OEM opportunities and are ready to adapt to your specific needs.

2. How to choose the most suitable products?

Our expert team is dedicated to providing the perfect recommendation tailored to your specific needs. Simply share the product type and specifications you require, and we will guide you to the ideal solution.

3. Do you accept customization service?

Absolutely! We offer not only standard machines but also bespoke solutions tailored precisely to your specifications. Share your requirements with us, and we are committed to exceeding your expectations.

4. How about your warranty?

Our comprehensive warranty typically lasts for one year, during which we provide robust technical support and replace parts when necessary.
Should the situation demand, our skilled engineers are prepared to visit your location for enhanced service.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes, ensuring they remain pristine during transit. With numerous successful overseas deliveries by sea and air, we guarantee safe arrival without damage.

6. What is the order process?

Our streamlined order process includes: Inquiry, Quotation, Communication, Order Confirmation, Deposit Payment, Production, Testing and Debugging, Balance Payment, Packing, Delivery, Customer Receiving, and After-Service.