Reliable Rubber Vulcanization Press Machine for Consistent Product Quality

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Introducing the cutting-edge rubber gasket vulcanizing machine, a vital part of our esteemed collection including the sophisticated rubber vulcanization press and the highly efficient vulcanizer. Our range also features the innovative rubber press compression molding machine and the state-of-the-art vulcanizing hot press machine, crafted to ensure precision and excellence in rubber processing.

 

Product Description

1. This state-of-the-art machine is applicable for a wide range of rubber moulding production, ensuring versatility and adaptability for diverse manufacturing needs.

2. Equipped with a sophisticated PLC control system and an intuitive touch screen interface, this machine offers seamless operation and effortless control.

3. Features include auto mold closing, air exhaust capabilities, precise temperature control, and adjustable timing settings, all designed to enhance productivity and precision.

4. Includes a customizable mold push-out system, tailored to meet individual production requirements and maximize efficiency.

5. The hydraulic cylinder boasts exceptional sealing, achieved through precise grinding and finishing, guaranteeing optimal performance and reliability.

6. A stable hydraulic pressure station ensures consistent and reliable operation, maintaining the quality of your production process.
 

Machine Display

Machine Feature

1. Our precision-crafted cylinder (piston) is engineered with the finest seal structures, showcasing a smart design for impeccable performance. It incorporates top-quality YX type polyurethane seals that excel in oil resistance and durability, ensuring long-lasting reliability.Our machine boasts a dual seal structure featuring premium polyurethane seals that are not only oil-resistant but also withstand aging. This design facilitates easy maintenance while offering enhanced protection.

2. Experience the convenience of automated operations: automatic mold closing, optimized exhausting, consistent heating with stable temperature maintenance, complete with precise timing for vulcanization. Plus, enjoy peace of mind with automatic alarms and automated mold opening, enhancing efficiency and safety.

3. Easily manage the vulcanizing temperature via a user-friendly digital display, ensuring precise control for superior results.

4. Set your vulcanizing time effortlessly on the intuitive PLC screen. For instance, if you desire a 1-minute heat and vulcanization cycle, simply input your settings. The machine will alert you once the time is achieved and seamlessly open the mold.

5. Engineered from high-quality #45 steel, our pillars exhibit exceptional hardness, wear resistance, and improved abrasive resistance, achieved through advanced quenching and tempering processes.

6. The robust construction of the top beam and bottom plate is achieved using superior Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment to eradicate internal stress, ensuring structural integrity and preventing deformation.

7. The plunger is crafted from LG-P cold hard alloy steel, featuring a surface with high hardness and wear resistance. Boasting a chilled layer depth of 8-15mm and hardness of HRC 60-70, it ensures remarkable longevity.

8. We ensure quality by sourcing major hydraulic spare parts from Taiwan, offering superior performance compared to local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Is your company a trading business or a manufacturing factory?

We are a dynamic blend of both-a factory and a trade expert-boasting 30 years of excellence in the design and production of advanced rubber machinery.
We are open to OEM collaborations, welcoming partnerships that allow us to tailor our offerings to your unique brand needs.

2. How can I choose the most suitable products for my needs?

Simply share the specifications and type of product you wish to create, and our team of experts will provide you with the most ideal recommendations, ensuring you make the best choice.

3. Do you offer customization services?

Absolutely! We excel in delivering both standard and bespoke machinery solutions. Share your specifications with us, and we will work diligently to tailor our machines to your precise requirements.

4. What is your warranty policy?

Our products come with a standard one-year warranty. During this period, we provide technical support and parts replacement services.
If needed, our skilled engineers are ready to travel to your location to ensure optimal service quality.

5. How is the machine packaged to ensure safety during transportation?

Each machine is securely encased in a sturdy standard export wooden box, ensuring it remains untouched by damage. We've successfully shipped numerous testing machines overseas, both by sea and air, without any incidents.

6. What steps are involved in the order process?

The order process includes: Inquiry, Quotation, Communication, Order Confirmation, Deposit Payment, Production, Testing and Debugging, Balance Payment, Packing, Delivery, Customer Receipt, and After-service support.