Versatile Rubber Dispersion Kneader for High-Quality Material Mixing

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the premier China Mixer Equipment Manufacturer, Qingdao Jiuzhou Jucai Machine Co., Ltd. Our state-of-the-art EVA Rubber Dispersion Kneader Machine is engineered for precision and efficiency. Experience unparalleled performance with our laboratory-grade Banbury rubber internal mixer, designed for seamless kneading and impeccable material blending at competitive prices.

Supply Range

This advanced equipment is primarily engineered for the efficient plasticating, mixing, and final mixing of various materials, ensuring optimal processing of your stock.

Our product offers a diverse range of specifications tailored to meet your needs, with capacities spanning from 25L to an impressive 650L, designed for flexibility and performance.

Type of rotor: To be advised

Featuring an NG intermeshing rotor, renowned for its superior intermeshing capabilities, ensuring high-efficiency and consistent performance in all mixing processes.

Type of ram: Choose between the robust hydraulic type or the versatile pneumatic type, each designed to suit different operational demands.

Rubber (Plastics) Dispersion Mixer / Kneader

Specially designed for the intricate tasks of mixing and plasticating rubber or plastics, this mixer/kneader ensures precision and high-quality results every time.

With a broad spectrum of specifications, our mixer accommodates capacities from 1.5L to 150L, catering to a variety of production scales and needs.
 

Machine Display

 

Machine Feature

1. The pneumatic control system operates seamlessly under the precise guidance of PLC instructions. Featuring a bi-directional air cylinder, it smoothly adjusts the ram's position, either ascending or descending. In the rare event of an overload within the mixing chamber, the top ram can be effortlessly raised, either automatically or manually, ensuring the motor's protection against any potential overload, thereby enhancing operational safety and reliability.

2. The advanced tilting mechanism incorporates a brake motor, cycloidal gear reducer, and TP type worm and worm gear. This sophisticated system empowers the mixing chamber to tilt a remarkable 140 degrees around the front rotor, facilitating easy access and efficient operation, and ensuring robust performance and operational flexibility.

3. Designed with precision, the rotor shaft's wing body top and corners are meticulously welded with a wear-resistant alloy. The entire rotor shaft surface, alongside the mixing chamber's inner walls, upper ram surface, and all stock-contact surfaces, undergo hardening or polishing and are further enhanced with hard chrome plating or wear-resistant alloy welding. This meticulous craftsmanship guarantees exceptional wear and corrosion resistance, promising durability and longevity.

4. The rotor shaft is ingeniously crafted as an integral structure, with the rotor wing body expertly welded onto a bored shaft. This design significantly amplifies the rotor's strength and stiffness. Furthermore, the rotor's inner wing body cavity is ingeniously designed to accommodate cooling water or heating steam, ensuring optimal temperature regulation and efficiency.

5. The mixing chamber boasts a jacket-type hollow structure, maximizing temperature control capabilities. The upper ram is also hollow, ingeniously increasing the area available for cooling or heating. This design significantly enhances the overall temperature control effect, ensuring consistent and precise material processing.

6. The robust main driving system comprises a main motor, reducer, and connecting gearbox, achieving odd-speed and face-to-face rotor rotation. This configuration ensures powerful, efficient, and reliable operation, aligning with the most demanding industrial applications.

7. The electrical control system is equipped with cutting-edge imported PLC devices. Every electronic component is sourced from globally recognized brands or is a product of advanced technology introductions, ensuring the system's exceptional reliability and performance, meeting the highest standards of operational excellence.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Is your company a trading company or a factory?

We are a seamless blend of factory and trade, boasting three decades of dedicated excellence in the art of rubber machine design and production.
We warmly welcome OEM collaborations.

2. How can one choose the most suitable products?

Our dedicated team of seasoned professionals is poised to offer you the most optimal recommendations. Simply share the type of product you wish to create and your desired specifications, and we'll guide you accordingly.

3. Do you offer customization services?

Absolutely! We excel in providing both standard and bespoke machines tailored to your unique requirements. Feel free to communicate your specific needs, and we will strive diligently to fulfill your expectations.

4. What is your warranty policy?

Our warranty typically spans one year, during which we provide comprehensive technical support and replacement of parts as needed.
If required, our expert engineers are available to visit your site to ensure exceptional service.

5. How is the machine packed, and is it safely protected during transportation?

Our machines are meticulously packed in standard export-grade wooden boxes to ensure they remain unscathed during transit. We have a stellar track record of safely delivering numerous testing machines internationally either by sea or by air.

6. What is the order process?

Our order process unfolds as follows: Inquiry -> Quotation -> Detailed Communication -> Order Confirmation -> Deposit Payment -> Production -> Thorough Testing and Debugging -> Balance Payment -> Secure Packing -> Reliable Delivery -> Receipt by Customer -> Dedicated After-Service.