Innovative Rubber Internal Mixer Machine for Enhanced Mixing Efficiency

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the Premier Choice among China Mixer Equipment Manufacturers with our EVA Rubber Dispersion Kneader Machine. Experience unparalleled precision and consistency with our state-of-the-art Laboratory Banbury Rubber Internal Mixer Machine. Explore competitive pricing for top-tier kneading machinery designed to elevate your production capabilities.

Supply Range

This state-of-the-art machine is primarily utilized for the plasticating, mixing, and final mixing processes of stock, ensuring seamless blending with unmatched efficiency.

Experience a versatile range of specifications, spanning from 25L to a robust 650L, designed to meet diverse production needs.

Type of rotor: Information to be advised.

Equipped with NG intermeshing rotors, this machine promises superior performance by ensuring optimal material interaction and consistency.

Type of ram: Available in both hydraulic and pneumatic options, tailored for precision and adaptability in various applications.

Rubber (Plastics) Dispersion Mixer / Kneader

Primarily dedicated to the efficient mixing and plasticating of rubber or plastics, this advanced mixer excels in delivering consistent results.

Offering a diverse range of specifications from as compact as 1.5L to a substantial 150L, catering to a wide spectrum of production requirements.
 

Machine Display

 

Machine Feature

1. Immerse yourself in the cutting-edge Pneumatic Control System, skillfully orchestrated by PLC instructions. This sophisticated setup features a bi-directional air cylinder that effortlessly maneuvers the ram, enabling seamless upward or downward motion. In the event of overload within the mixing chamber, the top ram rises automatically or can be manually adjusted, safeguarding the motor from potential overload, ensuring uninterrupted operation.

2. The Tilting Mechanism is a marvel of engineering, composed of a brake motor, a cycloidal gear reducer, and a TP type worm and worm gear assembly. This dynamic mechanism empowers the mixing chamber to tilt gracefully by 140 degrees around the front rotor, enhancing operational flexibility and efficiency.

3. Embrace durability with the rotor shaft wing body, where the top and wing corners are expertly welded with wear-resistant alloy. The rotor shaft's surface, the inner walls of the mixing chamber, the upper ram surface, and other stock-contacting surfaces are fortified through hardening, polishing, and hard chrome plating, or reinforced with wear-resistant alloy welding. This ensures remarkable resistance to wear and corrosion.

4. The rotor shaft boasts an integral structure with the rotor wing body welded onto the bored shaft, significantly enhancing both strength and stiffness. The rotor's inner wing body cavity is ingeniously designed to accommodate cooling water or heating steam, optimizing thermal management.

5. The mixing chamber features a sophisticated jacket-type hollow structure, and the upper ram is meticulously crafted to be hollow, augmenting both cooling and heating areas. This design elevates the efficacy of temperature control, promising a superior mixing experience.

6. At the heart of the main driving system lies the powerful main motor, coupled with a reducer and connecting gearbox. The odd-speed and face-to-face rotation of the rotors are masterfully achieved, ensuring supreme performance and precision.

7. The Electrical Control System sets a new benchmark in reliability, incorporating an imported PLC device and high-quality electronic components, all sourced from globally leading providers or produced through advanced technology. This system elevates operational dependability to new heights.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are you a trading company or a factory?

We are a robust fusion of factory and trade expertise, boasting 30 years of dedicated excellence in rubber machine design and production.
We warmly welcome OEM opportunities to cater to your unique needs.

2. How do you select the ideal products?

Our expert team is ready to provide you with the optimal recommendation. Simply share the type of product you wish to create and the specific requirements you have in mind.

3. Do you offer customization services?

Absolutely! We offer both standard and tailor-made machines to suit your individual demands. Share your specifications with us, and we'll strive to fulfill your needs to the highest standard.

4. What does your warranty cover?

Typically, our warranty spans one year, during which we provide technical support and necessary part replacements.
If needed, our skilled engineers can visit your location to ensure superior service.

5. Is the machine packaging secure for transportation?

Our machines are secured in standard export wooden boxes, ensuring no damage during transit. We've successfully shipped numerous machines overseas by sea or air, all arriving in perfect condition.

6. What does the order process entail?

The process unfolds as follows: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Receipt by Customer - After-Service Support.