Reliable Open Type Two Rolls Rubber Mixing Mill with Superior Performance and Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Reliable Open Type Two Rolls Rubber Mixing Mill with Superior Performance and Capacity

Product Description

 

Machine Configuration

1. Driving Mode: Experience unparalleled adaptability with our dual-mode driving system, offering both left and right driving options for effortless compatibility with your existing setups.


2. Speed Ratio of Rollers: Customize your process with precision through our variable speed ratios of 1:1.08, 1:1.17, and 1:1.27, engineered for optimal efficiency.


3. Roller Type: Select the perfect roller for your application from our diverse range, including hollow smooth rollers, drilled smooth rolls, and hollow grooved rolls, each designed to meet specific demands.


4. Gap Adjustment Device: Achieve exacting standards with our versatile gap adjustment choices - manual, motorized, or the cutting-edge hydraulic option, all designed for ease of control.


5. Stock Guide: Enhance your material management with our adaptable stock guides, available in fixed, manually moving, or hydraulically moving configurations.


6. Safety Device: Prioritize safety with our comprehensive protection suite, featuring both robust mechanical safeguards and advanced IR sensor technology for a secure operational environment.


7. Emergency Stop Device: Our safety protocol includes a rapid-response emergency stop system, complete with button, trip ban rope, foot switch, grating, and riding blanket for immediate action.


8. Gearbox: Opt for premium durability and power with your choice of hardened teeth single or double shaft gearboxes, designed for peak performance.


9. Motor: Empower your operations with our high-performance DC or AC motors, engineered for maximum efficiency and power.

Product Application

Engineered with precision, our machine boasts components like rollers, ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, and the main motor. It excels in rubber mixing, warming, and sheeting, providing unmatched versatility for diverse applications.

Main Features

1. Our rollers are crafted from top-grade alloy chilled cast iron, offering a hard, wear-resistant surface with remarkable surface hardness of HRC68-75, ensuring exceptional durability.


2. The roller ends are supported by roller ball bearing bush, delivering smooth, energy-efficient operation with low noise and an extended service life.


3. Enjoy precision control with our user-friendly manual roll gap adjustment, designed for easy and accurate operation.


4. Protect vital components with our overload protection device, engineered to ensure the longevity and reliability of your machine.


5. Our single drive type transmission structure features a nylon pin coupling, skillfully preventing damage from transmission overload.


6. Designed for safety and simplicity, our integral base and closed transmission mode ensure safe, straightforward operation.


7. Safety takes precedence with our built-in emergency button and pulling rope, providing essential safety measures.


8. Featuring four comprehensive lubrication devices, our system ensures optimal grease lubrication and maintenance.


9. Our PLC control cabinet is configured to your local industrial voltage and frequency, facilitating seamless integration into your system.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.