Advanced Rubber Compression Molding Machine with Simens Electrical and Yuken Technology

• Customization: Available
• After-sales Service: Dispatch Engineer to Factory
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Electrical: Simens Brand
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: Q-235
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1100.000kg

Product Description

Experience the unparalleled excellence of our Hot Plate Rubber Vulcanizing Machine, a marvel in the world of rubber technology. Delve into our sophisticated Rubber Vulcanizing Machine, crafted to elevate your production standards. With our state-of-the-art Vulcanizing Machine, your operations will bask in a new era of efficiency and innovation.

Supply Range

Our extensive product line features an assortment of innovative machinery including:

1. Column Type Vulcanizing Press - Engineered for precision and reliability, perfect for high-quality vulcanization processes.

2. Precure Tread Liner Molding Press - Designed to meet the specific needs of tire manufacturing, ensuring impeccable tread liners.

3. Foaming Press Machine - Delivering superior performance for foam production, tailored for excellence in every mold.

4. Hydraulic Heating Press Machine - A powerhouse for uniform heat distribution and optimal hydraulic pressure.

5. Plate Vulcanizing Machine - Built for robust and efficient vulcanization, ensuring consistency and durability in every product.


Key Configuration Information

1. Hydraulic Spare Parts: Featuring the renowned Yuken series from Japan, a hallmark of quality and precision engineering.

2. Electrical PLC: Equipped with advanced MITSUBISHI and SIMENS systems from Japan and Germany, offering top-tier automation capabilities.

3. Sealing: Using premium NOK brand seals from Japan, ensuring long-lasting performance and reliability.

4. Main Electrical Elements: Integrating Schneide components from France, providing exceptional electrical performance and safety.

5. Temperature Controlled Meter: Featuring Omron technology from Japan for precise temperature management and control.

6. Motor: Powered by SIMENS, hailing from Germany, known for its robustness and efficiency.

Application

1. Perfectly suited for an extensive range of rubber molding applications, our Advanced Rubber Compression Molding Machine stands as the epitome of efficiency and versatility.

2. Equipped with a sophisticated PLC control system and an intuitive touch screen interface, it ensures seamless and user-friendly operation.

3. Features include automatic mold closing, efficient air exhaust, precise temperature controls, and convenient timing settings, offering unmatched automation and control.

4. Includes a bespoke custom mold push-out system, enhancing productivity and reducing manual intervention.

5. The machine comprises a meticulously sealed hydraulic cylinder, boasting high precision grinding and finishing for optimal performance.

6. A robust hydraulic pressure station ensures stable and reliable operation, underlining our commitment to quality and performance.

Machine Display

Machine Feature

1. The cylinder (piston) is crafted with a premium sealing structure, boasting a design that expertly balances sophistication and dependability. Equipped with high-quality YX type seals.These polyurethane seals, unlike traditional rubber seals, offer exceptional oil resistance and anti-aging properties. Our machine features a dual-seal system, ensuring easy maintenance and enhanced protection.

2. Experience seamless automation with features like automatic mold closure, exhaustive venting, precise heating, and stable temperature maintenance, all streamlined for efficiency. Benefit from automatic timeliness for vulcanization, alerts, and effortless mold opening, providing a user-friendly experience.

3. The vulcanizing temperature is effortlessly adjustable and can be clearly viewed on our state-of-the-art digital display.

4. Set vulcanizing time conveniently via the PLC screen. Simply input your desired duration, like 1 minute, and the machine will sound an alarm and automatically open the mold upon completion.

5. The pillar is precision-engineered from high-quality #45 steel, with significantly enhanced hardness, wear resistance, and durability due to advanced quenching and tempering techniques.

6. The top beam and bottom plate are robustly welded using Q-235A ductile iron of superior quality. Post-welding, they undergo artificial vibration or high-temperature aging treatment to relieve internal stress and prevent deformation.

7. The plunger is constructed from LG-P cold hard alloy steel, boasting a surface with remarkable hardness and wear resistance. The chilled layer is 8-15mm deep, with a hardness of HRC 60-70, ensuring an extended lifespan.

8. The majority of hydraulic spare parts are of superior quality, imported directly from Taiwan, surpassing local alternatives.
 

Product Parameters

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

Company Profile

1.Are your company a trading one or a factory?

As a harmonious blend of factory and trade, we have been the stalwarts of innovation in rubber machine design and production for an impressive span of 30 years.
We warmly welcome OEM collaborations, ensuring our services cater to your specific needs.

2.How to choose the most suitable products?

Our dedicated team of experts is poised to provide you with unparalleled guidance. Simply share with us the nature of the product you envision and the required specifications, and we'll lead you to the ideal solution.

3.Do you accept customization service?

Absolutely, customization is our forte. Beyond our standard offerings, we craft tailored machines to align perfectly with your unique requirements. Share your vision with us, and we'll strive to bring it to life with utmost precision.

4.How about your warranty?

Our warranty typically extends for one year. During this period, we assure you of unwavering technical support and necessary part replacements.
If needed, our skilled engineers are prepared to visit your location to enhance the quality of service provided.

5.How about the packing for machine, is it safely protected during transportation?

Ensuring the safe passage of our machines is paramount. Each unit is meticulously packed in a standard export wooden box, safeguarding it from damage. Our record of overseas shipments, whether by sea or air, stands testament to our commitment to secure transportation.

6.What is the order process?

Our seamless order process unfolds as follows: Inquiry → Quotation → Communication → Order Confirmation → Deposit Payment → Production → Testing & Debugging → Balance Payment → Packing → Delivery → Customer Receipt → After-Service Excellence.