Versatile Open Silicone Rubber Mixing Mill with Precision Roller Design

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Versatile Open Silicone Rubber Mixing Mill with Precision Roller Design

Product Description

Machine Configuration

1. Driving Mode: Expertly engineered with both left and right driving capabilities to accommodate diverse operational needs.


2. Speed Ratio of Rollers: Choose from our precision speeds of 1:1.08, 1:1.17, or 1:1.27 for customized processing.


3. Roller Type: Select from hollow smooth, drilled smooth, or hollow grooved rollers - designed for optimal performance.


4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types to enhance flexibility and control.


5. Stock Guide: Versatile options include fixed, manually adjustable, turn-over, and hydraulic moving types.


6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor technology for maximum security.


7. Emergency Stop Device: Features multiple safety mechanisms including emergency stop button, trip rope, foot switch, and protective grating and blanket.


8. Gearbox: Choose from hardened teeth single or double shaft gearboxes for superior durability.


9. Motor: Available in both DC and AC motor configurations to suit your power needs.

Product Application

A comprehensive machine composed of rollers, a ZQbull gearbox (except XK-160), electrical cabinet, nylon bush transmission, and main motor. Perfect for mixing, warming, and sheeting rubber with precision and reliability.

Main Features

1. The rollers are crafted from alloy chilled cast iron with surfaces hardened to HRC68-75, offering unmatched durability and wear resistance.


2. Rollers are supported by roller ball bearing bushings, ensuring smooth operation, energy efficiency, low noise, and extended lifespan.


3. Manual roll gap adjustment allows for simple and effortless operation by the user.


4. Overload protection device is included, safeguarding the machine's critical components from damage.


5. The single drive transmission structure utilizes a nylon pin coupling to protect against overload damage.


6. Features an integral base with a closed transmission mode, enhancing safety and operational ease.


7. Safety is paramount with the installation of an emergency button and a pulling rope.


8. Four lubrication devices are installed, ideal for grease lubrication to maintain optimal functioning.


9. Equipped with a PLC control cabinet, this machine is adaptable to your local industrial voltage and frequency requirements.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.