Innovative Two Rolls Silicone Rubber Mixing Mill for Enhanced Mixing Efficiency

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Innovative Two Rolls Silicone Rubber Mixing Mill for Enhanced Mixing Efficiency

Product Description

Machine Configuration

1. Driving Mode: Offering versatile options with left driving and right driving configurations to suit specific operational needs.


2. Speed Ratio of Rollers: Available in multiple speed ratios, including 1:1.08, 1:1.17, and 1:1.27, providing flexibility and precision in mixing.


3. Roller Type: Choose from a range of roller configurations such as hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to match your processing requirements.


4. Gap Adjustment Device: Featuring manual, motorized, and hydraulic types, our device allows for precise and easy adjustment of the roller gap.


5. Stock Guide: Designed for versatility, it includes fixed, manually moving, turn-over, and hydraulic moving types, ensuring seamless operation and adaptability.


6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor-type devices for enhanced operational safety.


7. Emergency Stop Device: Includes multiple safety mechanisms such as an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for comprehensive safety assurance.


8. Gearbox: Featuring hardened teeth single or double shaft gearboxes, ensuring robust performance and durability.


9. Motor: Available with either a DC or AC motor to meet diverse energy requirements and operational efficiencies.

Product Application

This state-of-the-art machine is composed of highly efficient rollers, a robust ZQbull gearbox (except XK-160), an advanced electrical cabinet, a reliable nylon bush transmission device, a powerful main motor, and more. It is ideal for mixing, warming, and sheeting rubber, showcasing its versatility and effectiveness.

Main Features

1. The rollers are crafted from high-quality alloy chilled cast iron, offering a hard and wear-resistant surface with a hardness rating of HRC68-75, ensuring long-lasting durability.


2. Rollers are supported by roller ball bearing bushes, delivering smooth operation, energy efficiency, reduced noise, and extended lifespan.


3. Manual roll gap adjustment allows for simple and straightforward operation, enhancing user experience and control.


4. Equipped with an overloading protection device, this machine safeguards its critical components against potential damage.


5. Utilizing a single drive type transmission structure, it incorporates a nylon pin coupling to protect main components from overload-induced damage.


6. Featuring an integral base and a closed transmission mode, this design ensures safety and ease of use.


7. Safety is paramount with the installation of an emergency button and pulling rope, ensuring immediate response in critical situations.


8. Designed with four sets of lubrication devices, it efficiently operates with grease lubrication for optimal maintenance.


9. Incorporating a PLC control cabinet, this machine is tailored to suit your local industrial voltage and frequency, providing compatibility and reliability.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.