High-Efficiency Rubber Vulcanizing Machine for Custom Molding Solutions

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Discover the pinnacle of innovation with our rubber gasket vulcanizing machine. This cutting-edge solution encompasses a comprehensive range of machinery, including the rubber vulcanization press, advanced vulcanizer, and the highly efficient rubber press compression molding machine. Experience the unparalleled precision and performance of the vulcanizing hot press machine, designed to meet your custom molding needs with exceptional efficiency and reliability.

 

Product Description

1. Crafted to perfection, this machine is ideal for a diverse range of rubber molding productions, empowering you to create the finest products with ease and efficiency.

2. Enhanced with cutting-edge PLC control and a user-friendly touch screen interface, ensuring seamless, intuitive operation, and superior precision in every task.

3. Experience the convenience of automated processes with auto mold closing, efficient air exhaust, meticulous temperature control, and versatile timing settings for optimal performance.

4. Featuring a custom mold push-out system, this innovative solution caters to your unique production needs, enhancing productivity and flexibility.

5. Built for excellence, the hydraulic cylinder is exceptionally well-sealed and undergoes precise grinding and finishing, guaranteeing long-lasting durability and impeccable performance.

6. The machine boasts a stable hydraulic pressure station, providing unwavering reliability and ensuring consistent, high-quality results every time.
 

Machine Display

Machine Feature

1. The cylinder (piston) is equipped with a top-tier sealing structure, ensuring a design that is both innovative and dependable. This component features premium-quality YX-type seals.Our choice of polyurethane seals (as opposed to rubber seals) offers superior oil and aging resistance. The machine utilizes a dual-seal configuration, with seals that are quick to replace and well-protected.

2. Experience the convenience of automatic control: the system features automatic mold closure, exhaust management, precise heating, consistent temperature maintenance, and scheduled timing for various processes. Enjoy features like automated vulcanization, timely alarms, and seamless mold opening, all designed to enhance operational efficiency.

3. Effortlessly set and monitor vulcanizing temperatures with the advanced digital display, tailored for precision.

4. Easily configure vulcanizing durations using the intuitive PLC screen. For instance, if a 1-minute cycle is required, simply set it, and upon completion, the machine will alert you and automatically initiate mold opening.

5. Robust pillars crafted from superior #45 steel, refined in hardness and durability through comprehensive quenching and tempering, offering exceptional wear and abrasion resistance.

6. The top beam and bottom plate are expertly welded using high-grade Q-235A ductile iron. Following welding, components undergo advanced artificial vibration or high-temperature aging treatments to relieve internal stress and prevent deformation.

7. The plunger is forged from LG-P cold hard alloy steel, featuring a surface with remarkable hardness and wear resistance. The chilled layer depth ranges from 8-15mm, with hardness rated at HRC 60-70, ensuring extended plunger lifespan.

8. Key hydraulic components are imported from Taiwan, guaranteeing superior quality over local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Are your company a trading one or a factory?

We are a unique blend of Factory + Trade (integration), with an impressive 30-year legacy dedicated to the innovation and production of rubber machines.
OEM is also acceptable for us, offering flexibility to meet diverse client needs.

2. How to choose the most suitable products?

Our expert team is poised to offer you the finest recommendation as soon as you inform us of the product type and detailed specifications you require.

3. Do you accept customization service?

Absolutely! We provide both standard and tailor-made machines to cater to your specific demands. Please feel free to share your requirements, and we will strive to surpass your expectations.

4. How about your warranty?

Our standard warranty extends to one year, during which we offer comprehensive technical support and replacement of parts.
If necessary, our skilled engineers are ready to visit your premises to ensure optimal service.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are securely packaged in standard export-grade wooden boxes that ensure full protection. We have successfully shipped numerous testing machines internationally via sea and air, all arriving intact.

6. What is the order process?

Our thorough order process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packaging - Delivery - Customer Receipt - After Service, ensuring a seamless experience.