Precision Open Rubber Silicone Mixing Mill with 180-220kgs Batch Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 710mm
• Roller Working Length: 2200mm
• Batch Capacity: 180-220kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 280kw
• Gear Box: Hardend Teeth
• Weight: 50000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 1000.00cm * 390.00cm * 200.00cm
• Package Gross Weight: 50000.000kg

Product Description

Precision Open Rubber Silicone Mixing Mill with 180-220kgs Batch Capacity

Product Description

Machine Configuration

1. Driving Mode: Experience seamless operation with options for both left and right driving modes, ensuring flexibility and adaptability to your specific production requirements.


2. Speed Ratio of Rollers: Tailor your processing with precision through selectable speed ratios of 1:1.08, 1:1.17, and 1:1.27, allowing for customized performance based on material and process demands.


3. Roller Type: Choose from a range of roller types including hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to suit your specific application needs and achieve optimal mixing results.


4. Gap Adjustment Device: Achieve precise control with options for manual, motorized, or hydraulic gap adjustment devices, providing the flexibility to fine-tune operations for maximum efficiency.


5. Stock Guide: Enhance operational efficiency with various stock guide configurations: fixed type, manually moving type, turnover, and hydraulic moving types, accommodating different material handling preferences.


6. Safety Device: Prioritize safety with robust mechanical protection and advanced IR sensor devices, ensuring a secure working environment for operators.


7. Emergency Stop Device: Ensure immediate halting of operations with a comprehensive emergency stop system including a button, trip ban rope, foot switch, grating, and riding blanket, all designed for rapid response.


8. Gearbox: Opt for robust power transfer with hardened teeth single or double shaft gearboxes, engineered for durability and consistent performance under demanding conditions.


9. Motor: Choose between DC or AC motors to meet your specific power supply and performance requirements, ensuring optimal operational efficiency.

Product Application

Our machine features essential components such as precision rollers, the ZQbull gearbox (not applicable for XK-160), an advanced electrical cabinet, and a nylon bush transmission device. Designed primarily for mixing, warming, and sheeting rubber, it excels in various industrial applications.

Main Features

1. Rollers crafted from alloy chilled cast iron offer exceptional hardness and wear resistance with surface hardness rated at HRC68-75, ensuring longevity and consistent performance.


2. Roller ends are supported by robust roller ball bearing bushes, which provide smooth operation, energy efficiency, reduced noise, and extend the working life of the machine.


3. Features manual control for roll gap adjustment, simplifying operations and offering precise control tailored to specific production needs.


4. Equipped with an overloading protection device to safeguard critical components, preventing damage and ensuring uninterrupted operations.


5. Employing a single drive type transmission structure with nylon pin coupling, this machine protects key components from overload-induced damage, optimizing reliability.


6. Integrated base with closed transmission mode ensures safety and ease of use, making it a reliable choice for industrial settings.


7. Safety is paramount with the installation of emergency stop buttons and pulling ropes, ensuring quick intervention in case of an emergency.


8. The machine's efficiency is enhanced with a four-set lubrication system, ideal for grease lubrication, maintaining smooth and consistent operations.


9. Equipped with a PLC control cabinet, the machine is adaptable to local industrial voltage and frequency, ensuring seamless integration into existing production setups.

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.