Premium Open Mixing Mill for Efficient Rubber Sheet Processing Solutions

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Premium Open Mixing Mill for Efficient Rubber sheet Processing Solutions

Product Description

 

Machine Configuration

1. Driving Mode: Experience unparalleled flexibility with our design, offering both left and right driving modes. This adaptability ensures seamless integration into your current operations, enhancing workflow efficiency.


2. Speed Ratio of Rollers: Specifically designed to cater to your unique needs, our adjustable speed ratios of 1:1.08, 1:1.17, and 1:1.27 deliver optimal performance, enhancing productivity and precision.


3. Roller Type: Customize your machine with our selection of hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, precisely tailored to your application requirements for enhanced output quality.


4. Gap Adjustment Device: Choose from manual, motorized, or advanced hydraulic options for precision and ease of use. Each option ensures meticulous control, catering to your operational preferences.


5. Stock Guide: Enhance your material handling with our versatile stock guide, available in fixed, manually moving, or hydraulically moving types, allowing for superior adaptability and efficiency.


6. Safety Device: Our robust mechanical safety protection, combined with cutting-edge IR sensor devices, guarantees the highest level of operational safety, protecting both the machine and operators.


7. Emergency Stop Device: Designed with comprehensive safety in mind, our emergency stop features include a button, trip ban rope, foot switch, grating, and riding blanket for immediate, reliable response.


8. Gearbox: Select from hardened teeth single or double shaft gearboxes, offering superior durability and performance, ensuring long-lasting and reliable operation.


9. Motor: Our advanced DC or AC motor options are designed for powerful, efficient operation, providing the driving force behind your high-quality rubber processing.

Product Application

Engineered with precision, our machine incorporates premium components such as rollers, ZQbull gearbox (excluding XK-160), an electrical cabinet, nylon bush transmission device, and main motor. Excelling in mixing, warming, and sheeting rubber, it offers unparalleled versatility and efficiency.

Main Features

1. Rollers made from premium alloy chilled cast iron ensure hard, wear-resistant surfaces, with a surface hardness of HRC68-75, promising exceptional durability and consistent performance.


2. Roller ends are supported by roller ball bearing bush, providing smooth operation, enhanced energy efficiency, low noise, and an extended lifespan for reliable performance.


3. User-friendly manual roll gap adjustment offers precise control and ease of operation, empowering users with the ability to make adjustments effortlessly.


4. An overload protection device safeguards critical components, ensuring the machine's longevity and reliability, providing peace of mind during intensive operations.


5. Incorporates a single drive type transmission structure with nylon pin coupling, which is precisely designed to prevent damage from transmission overload, safeguarding the machine's integrity.


6. The integral base design and closed transmission mode enhance safety and simplify operation, ensuring a straightforward and secure user experience.


7. Safety is paramount with our emergency button and pulling rope, essential safety features that provide immediate response capability.


8. Equipped with four comprehensive lubrication devices for grease lubrication, ensuring optimal maintenance and prolonging machine life.


9. Our PLC control cabinet is configured to match local industrial voltage and frequency, offering seamless integration and intuitive control for enhanced user satisfaction.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.