Heavy-Duty Vulcanizing Machine with Simens Electrical and Yuken Hydraulic Parts

• Customization: Available
• After-sales Service: Dispatch Engineer to Factory
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Electrical: Simens Brand
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: Q-235
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1100.000kg

Product Description

Introducing our exceptional range of vulcanizing machines, including the Hot Plate Rubber Vulcanizing Machine, the robust Rubber Vulcanizing Machine, and the innovative Vulcanizing Machine. Each model is designed to deliver superior performance and reliability for all your vulcanization needs.

Supply Range

Our extensive array of products includes:

1. Column Type Vulcanizing Press - Engineered for precision and reliability in vulcanization processes.

2. Precure Tread Liner Molding Press - Perfectly designed for efficient tread liner molding applications.

3. Foaming Press Machine - Advanced technology for optimal foaming results across various materials.

4. Hydraulic Heating Press Machine - Delivering consistent performance in hydraulic heating processes.

5. Plate Vulcanizing Machine - Robust construction for superior vulcanizing performance.


Key Configuration Information

1. Hydraulic Spare Parts: Premium Yuken series sourced from Japan for unmatched hydraulic efficiency.

2. Electrical PLC: State-of-the-art MITSUBISHI from Japan and SIMENS from Germany ensuring precise control.

3. Sealing: Top-quality NOK brand seals from Japan for reliable operation.

4. Main Electrical Elements: Superior Schneide components from France for excellent electrical performance.

5. Temperature Controlled Meter: High-precision Omron devices from Japan for accurate temperature management.

6. Motor: Efficient and reliable SIMENS motors from Germany for optimal machine performance.

Application

1. Expertly designed for a wide range of rubber molding productions, our Heavy-Duty Vulcanizing Machine is your go-to solution for superior molding efficiency.

2. Equipped with cutting-edge PLC control and an intuitive touch screen, this machine offers seamless operations and user-friendly interactions.

3. Features such as auto mold closing, air exhaust, precise temperature control, and timing settings provide high precision and automation for optimal performance.

4. Includes a custom mold push-out system that ensures effortless removal of completed products, enhancing productivity.

5. The machine boasts a well-sealed hydraulic cylinder, manufactured with precise grinding and finishing to ensure long-lasting durability and optimum performance.

6. Built with a stable hydraulic pressure station, it guarantees consistent power delivery for smooth and reliable operation.

Machine Display

Machine Feature

1. The cylinder (piston) is crafted with an impeccable seal structure, boasting a meticulously rational design and robust reliability. The sealing component is of superior quality, featuring YX-type polyurethane seals (eschewing rubber seals), which offer exceptional resistance to oil and aging.Our machine integrates a double-seal structure, ensuring effortless maintenance and enhanced protection.

2. Automatic Control: Experience seamless automation with features such as automatic mold closing, precise automatic exhausting, consistent automatic heating with stable temperature maintenance, and sophisticated timing control for vulcanization. Automatic alarms, automatic mold opening, and more add to this machine's advanced automatic features.

3. The vulcanizing temperature is conveniently set and displayed on a digital screen, ensuring accuracy and ease of use.

4. Effortlessly set the vulcanizing time on the intuitive PLC screen. For instance, if you desire a 1-minute heat and vulcanization cycle, just set it accordingly. Upon reaching the 1-minute mark, the machine will alert you and automatically open the mold.

5. The pillar is crafted from premium #45 steel, with its hardness, wear resistance, and abrasive resistance substantially enhanced through quenching and tempering processes.

6. The top beam and bottom plate form are masterfully welded using top-grade Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment to eradicate internal stress, thereby preventing deformation.

7. The plunger is fabricated from LG-P cold hard alloy steel. Its surface boasts remarkable hardness and wear resistance, with the chilled layer depth ranging from 8-15mm and hardness measuring between HRC 60-70, ensuring the plunger's longevity.

8. The primary hydraulic spare parts are sourced from Taiwan, ensuring superior quality over local brands.
 

Product Parameters

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

Company Profile

1. Are your company a trading one or a factory?

We are a harmonious blend of both a factory and trading enterprise, boasting over 30 years of dedicated expertise in the intricate design and production of rubber machinery.
OEM services are warmly welcomed and completely feasible for our operations.

2. How to choose the most suitable products?

Simply share with us the type of product you wish to create and its required specifications, and our team of seasoned professionals will offer you tailored suggestions to best fit your needs.

3. Do you accept customization service?

Certainly! We proudly provide both standard and bespoke machines tailored precisely to your specifications. Feel free to communicate your requirements, and we will strive diligently to fulfill them.

4. How about your warranty?

Our standard warranty extends for one year, during which we offer comprehensive technical support and replacement parts as needed.
If necessary, our skilled engineers are prepared to travel to your location for enhanced service and support.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are meticulously packed in standard export-grade wooden boxes, ensuring they remain unscathed during transit. With a proven track record of overseas deliveries by sea or air, damage is not a concern.

6. What is the order process?

Our streamlined order process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing & Debugging - Balance Payment - Packing - Delivery - Customer Receiving - Post-Sale Support.