Durable Hydraulic Press for Rubber Vulcanization with Enhanced Ejector Function

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Control: PLC +Touching Screen
• Hydraulic Part: Yuken Series
• Mold Closing /Opening Speed: Fast-Slow Speed Alternatively
• Ejector System: 2rt/3rt/4rt
• Machine Pressure: Customized
• Plate Sized: Customized
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

Experience unprecedented reliability and efficiency with our state-of-the-art rubber vulcanizing press. This hydraulic press, designed specifically for rubber vulcanization, is enhanced with an advanced ejector function, ensuring seamless and efficient operation for all your vulcanization needs.

 

Supply Range

Our range of products include a diverse array of state-of-the-art machinery designed to meet various industrial needs and applications, ensuring efficiency and reliability at every step.

1. Column Type Vulcanizing Press: Engineered for precision and durability, our column type vulcanizing press is ideal for high-performance rubber processing.

2. Precure Tread Liner Molding Press: This advanced molding press offers exceptional accuracy and consistency for precure tread liner production.

3. Foaming Press Machine: Our foaming press machine delivers superior results, providing high-quality foam production with ease.

4. Hydraulic Heating Press Machine: Designed for optimal temperature control, this hydraulic heating press ensures efficient heat distribution for various materials.

5. Plate Vulcanizing Machine: A robust solution for vulcanizing applications, our plate vulcanizing machine guarantees uniform pressure and heat.


Key Configuration Information

1. Hydraulic Spare Part: Utilizing the Yuken series from Japan, known for its reliability and precision in hydraulic systems.

2. Electrical PLC: Featuring industry-leading technology with MITSUBISHI from Japan and Siemens from Germany, ensuring seamless operations and control.

3. Sealing: Incorporates NOK brand seals from Japan, recognized for their exceptional quality and longevity.

4. Main Electrical Elements: Sourced from the finest manufacturers in France, these elements provide superior performance and durability.

5. Temperature Controlled Meter: Equipped with Omron technology from Japan for precise and reliable temperature management.

6. Motor: Powered by Siemens from Germany, offering unmatched efficiency and power for all your industrial needs.
 

Product Description

 

Machine Function

1. Unleash the versatility of our machine, meticulously engineered to cater to diverse rubber moulding production needs. Whether you're crafting intricate designs or robust industrial components, this machine stands ready to deliver.

2. Experience cutting-edge technology with our state-of-the-art PLC control system and user-friendly touch screen interface, ensuring seamless operation and enhanced productivity at your fingertips.

3. Enhance your production efficiency with our comprehensive automation features: enjoy the convenience of automatic mold closing, efficient air exhaust systems, precise temperature control, and adaptable timing settings tailored to your unique requirements.

4. Benefit from our customized mold push-out system, designed to integrate seamlessly with your production process, providing reliable and efficient mold ejection tailored to your specific molds and applications.

5. Trust in the superior quality of our well-sealed hydraulic cylinder, crafted with precision grinding and finishing techniques to ensure remarkable durability and optimal performance in every use.

6. Rely on the stability and consistency of our robust hydraulic pressure station, engineered to maintain a constant supply of power, guaranteeing smooth and reliable operation for all your production needs.

Machine Display

 

Machine Feature

Main Features

1. The cylinder (piston) showcases a superior sealing structure, marrying a thoughtful design with dependable functionality. Equipped with premium YX-type polyurethane seals, these components surpass traditional rubber options with exceptional oil resistance and anti-aging properties. Our machine integrates a dual-seals design, ensuring easy replacement and enhanced protection.

2. Advanced Automation: Experience seamless operation with our fully automated control system-effortlessly close molds, exhaust, heat, and maintain a stable temperature automatically, all while precisely timing each process step. Indulge in a fully automated experience encompassing vulcanization, timely alerts, and autonomous mold opening, delivering precision and ease.

3. The vulcanizing temperature is customizable and displayed on a digital interface, providing clarity and user-friendly operation.

4. Set vulcanizing time effortlessly via the PLC screen. Simply specify your desired heating duration, even as short as 1 minute. Once the time is met, an alert sounds, and the machine automatically opens the mold, enhancing efficiency.

5. The pillar, crafted from high-quality #45 steel, boasts enhanced hardness, wear, and abrasive resistance through meticulous quenching and tempering, ensuring superior durability.

6. The top beam and bottom plate are masterfully welded using premium Q-235A ductile iron. Post-welding, these parts undergo artificial vibration or high-temperature aging treatment to eliminate internal stress, preventing deformation and ensuring structural integrity.

7. The plunger, meticulously engineered from LG-P cold hard alloy steel, features a high-hardness, wear-resistant surface. With a chilled layer depth of 8-15mm and hardness reaching HRC 60-70, its longevity is significantly extended.

8. Key hydraulic components are sourced from Taiwan, guaranteeing superior performance and reliability beyond local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

Company Profile

 

1. Is your company a trading entity or a manufacturing factory?

We are a seamless integration of both factory and trade, boasting 30 years of expertise in the design and production of rubber machines.
We welcome OEM services, tailoring solutions to your unique requirements.

2. How can you select the most appropriate products?

Simply share the type of product you're aiming to create and the specifications you need. Our expert team is ready to provide the finest recommendations tailored just for you.

3. Do you offer customization services?

Absolutely! Beyond our standard machines, we proudly offer customized solutions designed to your specifications. Share your requirements with us, and we will strive diligently to fulfill your needs.

4. What about your warranty policy?

Our standard warranty extends for one year. Within this period, we provide technical support and replacement parts. If necessary, our engineers can visit your location to ensure optimal service.


5. How is the machine packaged? Will it be safely secured during transport?

Our machines are securely encased in standard export wooden boxes, safeguarding them from damage. We've successfully shipped numerous testing machines overseas, both by sea and air, without any incidents.

6. What does the order process entail?

Our order process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-sale Service.