Versatile Silicone Mixing Mill for Optimal Rubber Sheet Production

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Versatile Silicone Mixing Mill for Optimal Rubber Sheet Production

Product Description

Machine Configuration

1. Driving Mode: Enjoy the flexibility of both left and right driving configurations, tailored to meet your operational preferences.


2. Speed Ratio of Rollers: Experience optimal control with speed ratios of 1:1.08, 1:1.17, and 1:1.27, ensuring precise mixing.


3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, each designed for varied processing needs.


4. Gap Adjustment Device: Seamlessly adjust with manual, motorized, or hydraulic options, aligning with your production demands.


5. Stock Guide: Select from fixed, manually moving, or turn-over hydraulic moving types, engineered for convenience and efficiency.


6. Safety Device: Equipped with mechanical safety protection and advanced IR sensor devices for unparalleled safety measures.


7. Emergency Stop Device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for prompt response and safety assurance.


8. Gearbox: Choose between hardened teeth single or double shaft gearboxes for robust and reliable performance.


9. Motor: Available in both DC and AC motor configurations to suit your specific power requirements.

Product Application

This exceptional machine showcases components like rollers, the ZQbull gearbox (except for the XK-160 model), an electrical cabinet, and a nylon bush transmission device. Paired with the main motor, it is expertly crafted for mixing, warming, and sheeting rubber, making it indispensable in rubber processing.

Main Features

1. The rollers are crafted from high-quality alloy chilled cast iron, boasting a surface hardness of HRC68-75 for superior wear resistance and durability.


2. Featuring roller ball bearing bush support, enjoy smooth operation, enhanced energy efficiency, reduced noise, and extended lifespan.


3. The manual control roll gap adjustment ensures straightforward operation, enhancing user convenience.


4. Equipped with an overloading protection device, this machine safeguards key components from potential damage.


5. Utilizing a single-drive type transmission structure, it features a nylon pin coupling that prevents damage from transmission overloads.


6. With an integral base and closed transmission mode, this machine promises safe and user-friendly operation.


7. Safety is paramount with an installed emergency button and pulling rope, ensuring rapid response capabilities.


8. Includes four lubrication devices suitable for grease lubrication, ensuring consistent operational performance.


9. Featuring a PLC control cabinet, this machine is adaptable to your local industrial voltage and frequency, ensuring seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.