High-Performance Two Rolls Rubber Sheet Mixing Mill for Industrial Applications

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

High-Performance Two Rolls Rubber Sheet Mixing Mill for Industrial Applications

Product Description

 

Machine Configuration

1. Driving Mode: Experience ultimate operational flexibility with our innovative design, offering both left and right driving modes. This allows our machine to seamlessly integrate with your current operations, adapting to various industrial settings effortlessly.


2. Speed Ratio of Rollers: Achieve peak performance with our customizable speed ratios of 1:1.08, 1:1.17, and 1:1.27. Tailored to your specific operational needs, these adjustable speed ratios ensure that you attain the perfect blend of efficiency and effectiveness.


3. Roller Type: Customize your machine with a selection of roller types including hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls. Each option is designed to cater precisely to your unique application requirements.


4. Gap Adjustment Device: Our gap adjustment solutions come in manual, motorized, or state-of-the-art hydraulic options, providing precise control and ease of use to meet your operational precision needs.


5. Stock Guide: Enhance your material handling capabilities with our versatile stock guide options. Choose from fixed, manually moving, or hydraulically moving types to optimize your workflow efficiency.


6. Safety Device: Ensure maximum operational safety with our comprehensive safety devices. Featuring robust mechanical protection and advanced IR sensor systems, we prioritize safety without compromising on performance.


7. Emergency Stop Device: Stay protected with our all-encompassing safety measures. Our system includes an emergency stop button, trip ban rope, foot switch, grating, and riding blanket, all designed for immediate and effective emergency response.


8. Gearbox: Opt for our high-performance gearboxes, available in hardened teeth single shaft or double shaft designs. Each choice promises superior durability and exceptional performance to suit your demanding industrial needs.


9. Motor: Harness the power of advanced DC or AC motors, engineered for robust, efficient, and powerful operation. These motor options are crafted to deliver seamless performance and reliability.

Product Application

Our precision-engineered machine, incorporating components like rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and main motor, excels in rubber mixing, warming, and sheeting. This versatile machine represents the pinnacle of industrial adaptability and functionality.

Main Features

1. Rollers are constructed from premium alloy chilled cast iron, offering hard, wear-resistant surfaces with a remarkable surface hardness of HRC68-75. This ensures outstanding durability that withstands the rigors of industrial use.


2. Roller ends are ingeniously supported by roller ball bearing bushes, promoting smooth operation, energy efficiency, reduced noise levels, and extended machine lifespan.


3. Enjoy precision control with our user-friendly manual roll gap adjustment feature, designed for effortless and exact operation.


4. Protect critical components with our integrated overload protection device, designed to enhance machine longevity and ensure reliable operation.


5. Our single drive type transmission structure, featuring a nylon pin coupling, is expertly crafted to prevent damage from transmission overload, safeguarding your investment.


6. The integral base design paired with a closed transmission mode ensures both safe and straightforward operation, elevating user experience.


7. Safety is our priority, with an emergency button and pulling rope included as essential safety features, providing peace of mind during operation.


8. Maintain optimal machine performance with our four comprehensive lubrication devices for efficient grease lubrication.


9. Enjoy seamless integration with our PLC control cabinet, configured to match your local industrial voltage and frequency, ensuring compatibility and ease of use.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.