Precision Sheeting Rubber Mixing Mill for Enhanced Mixing Performance

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Precision Sheeting Rubber Mixing Mill for Enhanced Mixing Performance

Product Description

Machine Configuration

1. Driving Mode: Available in both left and right driving configurations, ensuring flexibility and adaptability for various operational settings.


2. Speed Ratio of Rollers: Choose from multiple speed ratios including 1:1.08, 1:1.17, and 1:1.27 to achieve optimal performance tailored to your specific mixing requirements.


3. Roller Type: Offers a selection of hollow smooth rollers, drilled smooth rolls, and hollow grooved rolls to meet diverse processing needs with precision.


4. Gap Adjustment Device: Tailor your operations with manual, motorized, or hydraulic gap adjustment devices, ensuring precise control over your mixing processes.


5. Stock Guide: Equipped with versatile stock guide options such as fixed, manually moving, and hydraulic moving types for enhanced operational flexibility.


6. Safety Device: Features robust mechanical safety protection and advanced IR sensor type devices, prioritizing the safety of operators and equipment.


7. Emergency Stop Device: Comprehensive emergency stop solutions including buttons, trip-ban ropes, foot switches, grating, and riding blankets to ensure immediate cessation of operations in emergency scenarios.


8. Gearbox: Choose between a hardened teeth single shaft gearbox or a double shaft gearbox, designed for superior durability and longevity.


9. Motor: Offers the choice of a high-performance DC motor or a reliable AC motor, catering to varied power requirements and enhancing operational efficiency.

Product Application

This advanced machine comprises components such as rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, and the main motor. It excels at mixing, warming, and sheeting rubber, making it an indispensable tool across a multitude of industrial applications.

Main Features

1. The roller, crafted from alloy chilled cast iron, boasts a hard and wear-resistant surface with a hardness rating of HRC68-75, ensuring durability and performance.


2. The roller ball bearing bush supports the roller ends, offering smooth operation, energy efficiency, reduced noise, and extended operational lifespan.


3. Manual Roll Gap Adjustment: Simplifies operation with user-friendly manual controls, perfect for quick and precise adjustments.


4. Overloading Protection Device: Safeguards the main components against damage, ensuring longevity and reliability of your equipment.


5. Single Drive Transmission Structure: Incorporates a nylon pin coupling to prevent damage due to overload, enhancing durability and performance.


6. Integral Base & Closed Transmission Mode: Designed for safety and ease of use, this configuration offers a seamless operational experience.


7. Safety Features: Equipped with an emergency button and pulling rope, providing reliable safety measures to prevent accidents during operation.


8. Lubrication Device: Features four sets of lubrication devices suitable for grease lubrication, ensuring smooth operation and maintenance.


9. PLC Control Cabinet: Tailored to your local industrial voltage and frequency, this control system enhances operational efficiency and reliability.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.