Open Type 400mm Diameter Rubber Mixing Mill Machine with 1000mm Length

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Open Type 400mm Diameter Rubber Mixing Mill Machine with 1000mm Length

Product Description

 

Machine Configuration

1. Driving Mode: Expertly designed for both left and right driving, ensuring versatile operation.

2. Speed Ratio of Rollers: Offering flexibility with speed ratios of 1:1.08, 1:1.17, and 1:1.27.

3. Roller Type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls to meet your specific needs.

4. Gap Adjustment Device: Available in manual, motorized, and hydraulic types for precise control.

5. Stock Guide: Options include fixed type, manually moving type, turn-over, and hydraulic moving types for ease of use.

6. Safety Device: Features mechanical safety protection and IR sensor type devices for maximum safety.

7. Emergency Stop Device: Equipped with an emergency stop button, trip bar rope, foot switch, grating, and riding blanket for immediate halt.

8. Gearbox: Choose between a hardened teeth single shaft gearbox and a hardened teeth double shaft gearbox for durability.

9. Motor: Available with either a DC motor or an AC motor to suit your power requirements.

Product Application

This machine is composed of high-performance rollers, a ZQbull gearbox (except for XK-160), an advanced electrical cabinet, a nylon bush transmission device, and a robust main motor. It excels in mixing, warming, and sheeting rubber, making it indispensable for your production line.

Main Features

1. The rollers are constructed from alloy chilled cast iron, featuring a hard, wear-resistant surface with a hardness range of HRC68-75, ensuring longevity.

2. Roller ends are supported by ball bearing bushes, offering smooth operation, energy efficiency, low noise, and extended lifetime.

3. Manual roll gap adjustment for simple, straightforward operation, enhancing user convenience.

4. Equipped with an overloading protection device, safeguarding the machine's main components from potential damage.

5. Features a single drive type transmission structure with a nylon pin coupling to prevent damage from transmission overload.

6. The integral base and closed transmission mode ensure safe, user-friendly operation.

7. Emergency button and pulling rope installed as standard safety devices, providing peace of mind.

8. Equipped with four sets of lubrication devices, optimized for grease lubrication, ensuring smooth performance.

9. The PLC control cabinet adapts to local industrial voltage and frequency, making the machine compatible with your existing infrastructure.

Product Parameters

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

 

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1. Is your company a trading enterprise or a factory?

We are a factory combined with trading capabilities (integration). For 30 years, we have been specializing in the design and production of rubber machinery.
We also welcome OEM partnerships.

2. How can I choose the most suitable products?

Our expert team will provide you with the best recommendations once you inform us of the type of product you need to manufacture and the specific specifications required.

3. Do you offer customization services?

Absolutely, we provide not only standard machines but also tailor-made machines as per your requests. Feel free to communicate your requirements, and we will strive to meet your expectations to the fullest.

4. What about your warranty policy?

Our standard warranty period is one year. During this time, we offer technical support and replacement of parts as needed.
If necessary, our engineers can visit your location for enhanced service.

5. How is the machine packed? Is it safely protected during transportation?

Our machines are securely packed in standard export wooden boxes to ensure they remain undamaged. We have successfully shipped numerous testing machines overseas by sea and air without any damage.

6. What is the order process?

The process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-sales Service.