Innovative Hydraulic Press for Rubber Vulcanization with Fast Operation

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Control: PLC +Touching Screen
• Hydraulic Part: Yuken Series
• Mold Closing /Opening Speed: Fast-Slow Speed Alternatively
• Ejector System: 2rt/3rt/4rt
• Machine Pressure: Customized
• Plate Sized: Customized
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

Discover the revolutionary rubber vulcanizing press, a state-of-the-art hydraulic press designed for exceptional rubber vulcanization. It features an advanced ejector function, ensuring seamless operations and unparalleled efficiency.

 

Supply Range

Our range of products includes a diverse selection of state-of-the-art machinery, expertly designed to meet your every need.

1. Column Type Vulcanizing Press: Engineered for precision and efficiency, offering unrivaled performance in vulcanization processes.

2. Precure Tread Liner Molding Press: Designed for the ultimate in tire tread production, ensuring quality and consistency.

3. Foaming Press Machine: Innovatively crafted to deliver optimal results in foaming applications, maximizing productivity and quality.

4. Hydraulic Heating Press Machine: A groundbreaking solution for heating applications, combining speed and energy efficiency.

5. Plate Vulcanizing Machine: Delivers superior vulcanization with advanced technology for a flawless finish.


Key Configuration Information

1. Hydraulic Spare Part: Yuken Series from Japan, ensuring high performance and reliability in hydraulic operations.

2. Electrical PLC: Utilizing MITSUBISHI from Japan and SIMENS from Germany, providing cutting-edge control systems for enhanced automation.

3. Sealing: Featuring the NOK brand from Japan, renowned for its exceptional quality and durability.

4. Main Electrical Elements: Sourced from France, these components guarantee superior functionality and longevity.

5. Temperature Controlled Meter: Omron from Japan, offering precise and reliable temperature management for optimal results.

6. Motor: SIMENS from Germany, delivering powerful performance and efficiency to enhance operational capabilities.
 

Product Description

 

Machine Function: Meticulously engineered to enhance productivity, this machine masterfully handles rubber molding processes, ensuring optimal performance and exceptional results.

1. Applicable for various rubber moulding production: From intricate designs to heavy-duty applications, this versatile machine adapts seamlessly to diverse rubber molding requirements.

2. PLC control & touch screen: Experience ultimate control and ease-of-use with an intuitive PLC system combined with a user-friendly touch screen interface, optimizing the operator experience.

3. Auto mold closing, air exhaust, temperature control, timing setting: With intelligent automation, this press guarantees precision with automatic mold operations, efficient air exhaust, precise temperature management, and programmable timing.

4. Custom mold push out system: Tailored to meet your specific needs, the custom mold ejection system ensures smooth and efficient processing, enhancing operational efficiency.

5. Well-sealed hydraulic cylinder with precise grinding and finishing: The hydraulic cylinder is expertly sealed and finely crafted for impeccable performance, ensuring durability and precise operation.

6. Stable hydraulic pressure station: The heart of the machine, this robust pressure station ensures consistent and reliable power delivery for optimal machine performance.

Machine Display

 

Machine Feature

Main Features

1. Our cylinder (piston) boasts a cutting-edge seal structure designed for reliability and efficiency. It features premium YX-type polyurethane seals, chosen for their superior oil and aging resistance. Unlike conventional rubber seals, these ensure longevity. The machine incorporates a dual-seal system, simplifying maintenance and enhancing protection.

2. Experience seamless automation with our machine's intelligent control system. It handles mold closing, precise exhausting, and temperature stabilization automatically. The system also includes automatic timing for optimal vulcanization processes, ensuring consistent results. vulcanization, plus features such as automatic alarms and mold opening, which streamline operations and enhance productivity.

3. Achieve precision with our digital display, where vulcanizing temperatures can be set and prominently shown, providing easy monitoring and adjustments.

4. Vulcanizing time is easily configured on the PLC screen. Simply set your desired duration, for instance, 1 minute, and let the machine alert you upon completion, automatically opening the mold for convenience.

5. Our pillars are crafted from top-grade #45 steel, undergoing meticulous quenching and tempering to significantly enhance hardness, wear resistance, and durability.

6. The robust construction consists of a top beam and bottom plate form fabricated from premium Q-235A ductile iron. Post-welding, each component undergoes artificial vibration or high-temperature aging treatment to eradicate internal stresses and prevent deformation, ensuring structural integrity.

7. The plunger, made of LG-P cold hard alloy steel, features an impressively hard and wear-resistant surface. With a chilled layer depth of 8-15mm and an HRC hardness of 60-70, it promises an extended lifespan for enduring performance.

8. We import our principal hydraulic components from Taiwan, ensuring superior quality over local brands and enhancing the machine's overall reliability and effectiveness.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

Company Profile

 

1. Are your company a trading one or a factory?

As a harmonious blend of factory and trade, Qingdao Jiuzhou Jucai Machine Co., Ltd. has dedicated three remarkable decades to the art of rubber machine design and production, ensuring expertise and quality.
We warmly welcome OEM collaborations, tailored to your needs.

2. How to choose the most suitable products?

Simply convey your product goals and specifications, and our seasoned team will offer the optimal solution tailored to your needs.

3. Do you accept customization service?

Absolutely! We excel in providing both standard and bespoke machines to align with your specific requirements. Share your vision with us, and we will endeavor to fulfill your desires.

4. How about your warranty?

We offer a comprehensive one-year warranty. During this period, we provide technical support and parts replacement.
If necessary, our skilled engineers are available to visit your site to ensure optimal service.

5. How about the packing for the machine, is it safely protected during transportation?

Our machines are securely encased in standard export wooden boxes, ensuring they remain undamaged. We have successfully shipped countless testing machines globally, whether by sea or air, all arriving in impeccable condition.

6. What is the order process?

The journey begins with your inquiry, followed by our prompt quotation. Through seamless communication, we confirm your order, proceed with deposit payment, and enter the production phase. Rigorous testing and debugging ensure quality, leading to balance payment, careful packing, and secure delivery. You receive our product with satisfaction, supported by our exemplary after-service.