Robust Rubber Press Machine for High-Performance Vulcanization Processes

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Robust Rubber Press Machine for High-Performance Vulcanization Processes
 

Product Description

 

1. Perfectly suited for a wide range of rubber molding production needs, ensuring flexibility and efficiency in your manufacturing process.

2. Equipped with a sophisticated PLC control system and intuitive touch screen for seamless operation and precision management.

3. Features automated processes for mold closing, air exhaust, precise temperature control, and customizable timing settings for optimal vulcanization results.

4. Includes a customizable mold push-out system, enhancing ease of use and productivity.

5. The robust hydraulic cylinder boasts enhanced sealing capabilities thanks to precise grinding and an exceptional finish, guaranteeing long-lasting durability.

6. Ensures consistent performance with a stable hydraulic pressure station that supports all vulcanization needs.

Machine Display

 

Machine Feature

 

1. Our cylinders are equipped with a top-tier seals structure, featuring a well-thought-out design and dependable functionality. The high-quality YX seals ensure superior performance.We use polyurethane seals instead of rubber for their remarkable oil resistance and anti-aging properties. Our double-seal structure ensures easy maintenance and lasting protection.

2. Fully automated control system: Handles mold closing, air exhausting, heating, and temperature stabilization with precision, along with automated timing forvulcanization, alert notifications, and smooth mold opening for enhanced operational efficiency.

3. The vulcanizing temperature is adjustable and clearly displayed on the digital screen for user-friendly monitoring and adjustments.

4. Set your desired vulcanizing time easily on the PLC screen. For example, a 1-minute heat cycle can be precisely timed, prompting an alarm and automatic mold opening once complete.

5. Built with high-quality #45 steel, the pillar delivers superior hardness, wear, and abrasion resistance, enhanced through quenching and tempering processes.

6. The top beam and bottom plate are crafted from premium Q-235A ductile iron, treated post-welding with artificial vibration or high-temperature aging to eliminate stress and prevent deformation.

7. The plunger, made from LG-P cold hard alloy steel, features exceptional surface hardness and wear resistance. With a chilled layer depth of 8-15mm and hardness of HRC 60-70, it promises a long service life.

8. Our hydraulic components are sourced from Taiwan, ensuring superior quality and performance over local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

 

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.