Heavy-Duty Open Silicone Rubber Mixing Mill with Enhanced Batch Capacity

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 550mm
• Roller Working Length: 1500mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Heavy-Duty Open Silicone Rubber Mixing Mill with Enhanced Batch Capacity

Product Description

 

Machine Configuration

1. Driving Mode: Our innovative design offers the unparalleled flexibility of both left and right driving modes. This allows seamless and efficient integration into any existing operations, tailored to your specific needs.


2. Speed Ratio of Rollers: Designed with adaptability in mind, our machine offers adjustable speed ratios of 1:1.08, 1:1.17, and 1:1.27. This ensures optimal performance tailored precisely to your operational requirements.


3. Roller Type: Select from a refined range of hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls, each crafted to suit your precise application needs and enhance your productivity.


4. Gap Adjustment Device: Choose between manual, motorized, or advanced hydraulic options for precision and ease of use, ensuring a perfect fit for your operational demands.


5. Stock Guide: Enhance your material handling with our versatile stock guide options, offering fixed, manually moving, or hydraulically moving types to suit a range of applications.


6. Safety Device: Our equipment is fortified with robust mechanical safety protection and cutting-edge IR sensor devices, ensuring maximum operational safety and peace of mind.


7. Emergency Stop Device: Equipped with comprehensive safety features, including an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for rapid response in case of emergencies.


8. Gearbox: Opt for either hardened teeth single shaft or double shaft gearboxes, engineered for superior durability and outstanding performance under demanding conditions.


9. Motor: Choose from advanced DC or AC motors, each designed to deliver powerful, efficient operation, ensuring your machine runs smoothly and effectively at all times.

Product Application

Our meticulously engineered machine, featuring precision components such as rollers, ZQbull gearbox (excluding the XK-160 model), electrical cabinet, nylon bush transmission device, and main motor, excels in mixing, warming, and sheeting rubber. It offers unparalleled versatility and performance for various applications.

Main Features

1. Our rollers are crafted from premium alloy chilled cast iron, ensuring a hard, wear-resistant surface with an impressive surface hardness of HRC68-75, delivering exceptional durability and longevity.


2. The roller ends are supported by roller ball bearing bushings, providing smooth operation, enhanced energy efficiency, low noise, and an extended lifespan for your equipment.


3. Equipped with a user-friendly manual roll gap adjustment for precise control and easy operation, ensuring precise outcomes every time.


4. Includes an advanced overload protection device to safeguard critical components, ensuring the longevity and reliability of your machine.


5. Incorporates a single drive type transmission structure with a nylon pin coupling, expertly designed to prevent damage from transmission overload, ensuring seamless operation.


6. The integral base design, coupled with a closed transmission mode, ensures safe and straightforward operation, providing a stable and secure work environment.


7. Safety is paramount, with an emergency button and pulling rope included as integral safety features, ensuring optimal protection for operators.


8. Features four comprehensive lubrication devices for grease lubrication, ensuring optimal maintenance and longevity of your machine.


9. Utilizes a sophisticated PLC control cabinet, configured to match local industrial voltage and frequency, offering seamless integration and advanced control capabilities.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.