Laboratory Rubber Dispersion Kneader Machine with Alloy Steel Chamber

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the unparalleled expertise of China Mixer Equipment Manufacturers with our top-tier EVA Rubber Dispersion Kneader Machine. Perfect for precise laboratory applications, this machine is an stellar choice for those seeking a high-quality banbury rubber internal mixer at a competitive price. Elevate your kneading processes with state-of-the-art technology designed for efficiency and excellence.

Supply Range

Our Laboratory Rubber Dispersion Kneader Machine is expertly crafted for excellence in plasticating, mixing, and final blending of your materials, ensuring superior performance.

We offer a versatile range of specifications from 25L to 650L, catering to all your processing needs.

Type of rotor: To be advised. Choose from our cutting-edge rotor options tailored to your specific requirements.

Intermeshing rotor: NG intermeshing rotor. Experience the ultimate in precision and efficiency with our innovative rotor technology.

Type of ram: Choose between hydraulic and pneumatic types, providing you with flexibility and ease of operation.

Rubber (Plastics) Dispersion Mixer / Kneader

Designed primarily for the intricate art of mixing and plasticating rubber or plastics, our machine stands out as an indispensable tool in your production line.

Specifications range from 1.5L to 150L, offering adaptable solutions for varied manufacturing scales.
 

Machine Display

 

Machine Feature

1. The pneumatic control system, elegantly governed by a PLC instruction, utilizes a bi-directional air cylinder to seamlessly elevate or lower the ram. In scenarios of overload within the mixing chamber, the top ram ingeniously lifts automatically or can be manually adjusted if necessary, ensuring the motor is safeguarded from overloading mishaps.

2. The tilting mechanism, comprised of a robust brake motor, sophisticated cycloidal gear reducer, and TP type worm and worm gear, empowers the mixing chamber to tilt gracefully by 140 degrees around the front rotor, enhancing operational fluidity.

3. With precision engineering, the rotor shaft's wing body and corners are expertly welded with wear-resistant alloy. The rotor shaft surface, along with the mixing chamber's inner walls and upper ram surface, are meticulously hardened or polished, plated with hard chrome, or welded with wear-resistant alloy, rendering them remarkably wear and corrosion-resistant.

4. The rotor shaft boasts an integral structure with the rotor wing body masterfully welded onto the bored shaft, significantly boosting the rotor's strength and stiffness. The inner cavity of the rotor wing body accommodates cooling water or heating steam, enhancing versatility.

5. The mixing chamber features an innovative jacket-type hollow structure. The upper ram, also hollow, expands the cooling or heating area, substantially improving temperature control and effectivity.

6. The main driving system is a powerhouse, comprising a robust main motor, reducer, and connecting gearbox. It achieves odd-speed face-to-face rotation of the rotors, ensuring superior mixing performance.

7. The electrical control system, featuring an advanced imported PLC device, incorporates electronic components that are either imported or developed through cutting-edge technology. This ensures unparalleled reliability and optimal performance of the system.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are your company a trading one or a factory?

Factory + trade (integration), with a legacy of 30 years devoted to the innovative design and meticulous production of rubber machines.
We warmly welcome OEM collaborations, tailoring our expertise to your unique specifications.

2. How to choose the most suitable products?

Our team of experts is dedicated to guiding you towards the ideal choice. Simply share your product requirements and desired specifications, and we will provide the optimal solution.

3. Do you accept customization service?

Absolutely, we offer both standard and bespoke machines tailored to your precise requirements. Feel free to communicate your needs, and we shall strive to fulfill your expectations to the utmost.

4. How about your warranty?

Our standard warranty spans one year. During this period, we provide comprehensive technical support and necessary parts replacement.
If needed, our skilled engineers are prepared to visit your location to ensure superior service.

5. How about the packing for the machine, is it safely protected during transportation?

We utilize robust standard export wooden boxes to safeguard our machines. Having shipped numerous testing machines globally by sea or air, we've ensured they arrive without a scratch.

6. What is the order process?

The seamless process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After Service.