Innovative Open Rubber Sheet Mixing Mill for Streamlined Processing Operations

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Innovative Open Rubber Sheet Mixing Mill for Streamlined Processing Operations

Product Description

Machine Configuration

1. Driving Mode: Experience versatile operations with both left and right driving options, tailored to enhance your processing efficiency.


2. Speed Ratio of Rollers: Choose from optimal speed ratios of 1:1.08, 1:1.17, and 1:1.27 to suit your specific production needs.


3. Roller Type: Available in hollow smooth, drilled smooth, and hollow grooved roll designs for customized processing requirements.


4. Gap Adjustment Device: Select from manual, motorized, or hydraulic adjustment types for dynamic and precise roller gap settings.


5. Stock Guide: Options include fixed, manually movable, turn-over, and hydraulic moving types for flexible stock management.


6. Safety Device: Enhanced safety with mechanical protection and IR sensor type devices to ensure operator security.


7. Emergency Stop Device: Features include an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate halt capabilities.


8. Gearbox: Choose between hardened teeth single shaft and double shaft gearboxes for robust power transmission.


9. Motor: Available with both DC and AC motor options to meet diverse power needs.

Product Application

This versatile machine, incorporating key components such as rollers, ZQbull gearbox (excluding XK-160), electrical cabinet, nylon bush transmission device, and main motor, excels in mixing, warming, and sheeting rubber materials for a variety of industrial applications.

Main Features

1. The roller is crafted from alloy chilled cast iron, renowned for its hard, wear-resistant surface with a hardness of HRC68-75, ensuring durability and longevity.


2. Roller ends supported by roller ball bearing bush offer smooth operation, energy efficiency, reduced noise, and extended lifespan.


3. Manual roll gap adjustment is user-friendly, allowing for straightforward operation and quick adaptability.


4. Equipped with an overloading protection device to safeguard critical components from potential damage, enhancing machine reliability.


5. The machine's single drive transmission structure, featuring a nylon pin coupling, prevents damage to main components from transmission overloads.


6. Designed with an integral base and closed transmission mode, this machine ensures safety and ease of use for operators.


7. Safety is paramount with the inclusion of emergency buttons and a pulling rope as protective measures.


8. Outfitted with four lubrication devices, this machine is perfectly suited for grease lubrication, ensuring seamless operation.


9. Featuring a PLC control cabinet, the machine is adaptable to your local industrial voltage and frequency, offering tailored usability.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.