Customizable Rubber Vulcanizing Machine for Efficient Production of Gaskets

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Customizable Rubber Vulcanizing Machine for Efficient Production of Gaskets
 

Product Description

 

1. Elevate your rubber molding operations with our machine, tailored for a wide range of rubber molding production tasks, ensuring versatility and efficiency across applications.

2. Experience seamless control with our advanced PLC system, complemented by an intuitive touch screen interface for effortless operation.

3. Benefit from automation features such as auto mold closing, effective air exhaust, precise temperature control, and customizable timing settings for optimized production cycles.

4. Take advantage of our specialized custom mold push-out system, designed to enhance operational efficiency and ease of use.

5. Our hydraulic cylinder is meticulously engineered, featuring precision grinding and finishing for superior sealing and long-lasting performance.

6. Enjoy the reliability of a stable hydraulic pressure station that ensures consistent performance and operational stability.

Machine Display

 

Machine Feature

 

1. The cylinder (piston) design incorporates the finest seal structure, offering an optimal blend of design ingenuity and dependable functionality. Utilizing high-quality YX type polyurethane seals, which are notably oil and aging-resistant, enhances longevity and performance.Our machines boast a dual seal structure with easily replaceable seals, providing robust protection and simplifying maintenance, ensuring continuous, reliable operation.

2. Featuring full automation, this machine excels in automatic mold closing, air exhausting, heating, and maintaining stable temperatures, alongside precise vulcanization timing and automatic alarm alerts.Additionally, it seamlessly executes automatic mold opening and a plethora of other convenient functions, enhancing productivity and user satisfaction.

3. The digital display facilitates easy setting and monitoring of vulcanizing temperatures, granting users complete control over the process.

4. Vulcanizing time is effortlessly programmable via the PLC screen. Simply set the desired duration, like 1 minute, and the machine will automatically alert and open the mold at the precise moment, ensuring accuracy and consistency.

5. Built to last, the pillar is crafted from high-quality #45 steel, with enhanced hardness, wear, and abrasive resistance achieved through advanced quenching and tempering techniques.

6. The top beam and bottom plate are constructed using premium Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatments to eliminate internal stress and prevent deformation, ensuring structural integrity.

7. Our plunger, made from LG-P cold hard alloy steel, features a surface with exceptional hardness and wear resistance. The chilled layer, with a depth of 8-15mm and hardness rating of HRC 60-70, ensures a prolonged operational lifespan.

8. To guarantee quality and reliability, our major hydraulic spare parts are sourced from Taiwan, offering superior performance over local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

 

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.