Heavy-Duty Rubber Kneader Machine for Efficient Plastic Mixing Process

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover the leading-edge China Mixer Equipment by Qingdao Jiuzhou Jucai Machine Co., Ltd., featuring our exceptional EVA Rubber Dispersion Kneader Machine. This powerhouse in rubber mixing technology is designed to cater to both industrial and laboratory needs, including the Laboratory Banbury Rubber Internal Mixer Machine. Experience superior quality and efficiency with our kneading machines, meticulously crafted to deliver outstanding performance at a competitive price.

Supply Range

This cutting-edge machine is primarily engineered for the exceptional plasticating, mixing, and final mixing of stock, ensuring a seamless process.

Explore our extensive range of specifications, designed to cater to diverse needs, from 25L to 650L, providing ultimate flexibility and choice.

Type of rotor: Information to be advised for personalized precision and optimal performance.

Intermeshing Rotor: Experience the superior efficiency of the NG intermeshing rotor, crafted for enhanced performance.

Type of ram: Select between the advanced hydraulic type and the innovative pneumatic type, tailored for your specific requirements.

Rubber (Plastics) Dispersion Mixer / Kneader

This versatile machine is primarily deployed for the efficient mixing and plasticating of rubber or plastics, among other applications.

Discover a range of specifications extending from 1.5L to 150L, designed to meet varying demands with precision and excellence.
 

Machine Display

 

Machine Feature

1. Our advanced pneumatic control system, commanded by precise PLC instructions, ensures seamless operations. Featuring a bi-directional air cylinder, it facilitates the effortless movement of the ram, ascending or descending smoothly. In instances of potential overload within the mixing chamber, the top ram gracefully elevates-automatically or manually-safeguarding the motor from undue stress and ensuring optimal performance.

2. The ingenious tilting mechanism incorporates a brake motor, cycloidal gear reducer, and a TP-type worm and worm gear configuration. This allows the mixing chamber to effortlessly tilt up to 140 degrees around the front rotor, ensuring efficient unloading and maintenance access.

3. The rotor shaft is expertly crafted with welded wear-resistant alloy on the wing body top and corners. The surfaces of the rotor shaft, mixing chamber inner wall, upper ram, and other stock-contact surfaces are meticulously hardened, polished, and plated with hard chrome or fortified with wear-resistant alloy, offering unparalleled durability against wear and corrosion.

4. The rotor shaft, boasting an integral structure with welded rotor wing bodies on a bored shaft, enhances both strength and rigidity. The inner wing body cavity of the rotor is adaptable, allowing for the circulation of cooling water or heating steam, optimizing thermal management.

5. The mixing chamber features a sophisticated jacket-type hollow structure. The upper ram is designed as a hollow construct, amplifying the cooling or heating surface area, thereby significantly enhancing temperature control and efficiency.

6. At the heart of our main driving system lies a powerful main motor, accompanied by a high-performance reducer and connecting gearbox. This arrangement achieves precise odd-speed, face-to-face rotor rotation, ensuring consistent mixing prowess and reliability.

7. Our electrical control system integrates cutting-edge imported PLC technology. With all electronic components sourced from trusted international or high-tech introductions, we ensure the utmost reliability and efficiency of our system, setting new standards in operational excellence.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Are your company a trading one or a factory?

We are an integrated entity of factory and trade, with a remarkable 30-year legacy specializing in the design and production of top-tier rubber machines.
We proudly welcome OEM collaboration, tailoring our solutions to suit your brand's unique requirements.

2. How to choose the most suitable products?

Simply share your specific product needs and desired specifications with us, and our expert team will provide you with the most tailored and optimal recommendation.

3. Do you accept customization service?

Absolutely, we are adept at providing both standard and bespoke machines. Share your detailed requirements with us and we will dedicate our efforts to fulfill your expectations.

4. How about your warranty?

Our comprehensive warranty extends for one year, during which we provide technical support and parts replacement.
If necessary, our skilled engineers are ready to visit your location to ensure superior service.

5. How about the packing for machine, is it safely protected during transportation?

Our machines are securely crated in standard export wooden boxes ensuring no damage. We have successfully shipped numerous testing machines overseas by sea and air with impeccable condition upon arrival.

6. What is the order process?

The process is seamless: Inquiry -> Quotation -> Communication -> Order Confirmation -> Deposit Payment -> Production -> Testing & Debugging -> Balance Payment -> Packing -> Delivery -> Customer Receipt -> After-Sales Service.