State-of-The-Art Rubber Vulcanizer Machine for Superior Molding Results

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Experience precision and perfection with our exceptional range of rubber processing equipment, including the rubber gasket vulcanizing machine, the efficient rubber vulcanization press, the versatile vulcanizer, the high-performing rubber press compression molding machine, and the cutting-edge vulcanizing hot press machine. Each tool is meticulously engineered to ensure superior molding results and reliable performance for all your rubber production needs.

 

Product Description

1. Perfectly engineered for diverse rubber molding production, this innovative machine effortlessly handles an extensive range of applications, ensuring top-tier quality and efficiency in every product.

2. Featuring advanced PLC control with a sleek touch screen interface, this cutting-edge technology provides users with unmatched precision and ease of operation, elevating productivity to new heights.

3. Equipped with automatic mold closing, effective air exhaust, precise temperature control, and dependable timing settings, our vulcanizer guarantees consistent, high-quality results with minimal effort.

4. The custom mold push-out system is designed for seamless operation, enhancing workflow efficiency and ensuring smooth and reliable production processes.

5. The well-sealed hydraulic cylinder boasts exceptional precision with meticulous grinding and finishing, ensuring durability and exceptional performance in every cycle.

6. A stable hydraulic pressure station is at the core of this machine, delivering unwavering power and reliability, thus optimizing the operational efficacy of your production line.
 

Machine Display

Machine Feature

1. The cylinder (piston) proudly incorporates the pinnacle of sealing technology with the finest seals structure. This exceptional design ensures not only consistent performance but also unwavering reliability. We utilize premium quality YX type polyurethane seals, which are superior to rubber, offering remarkable oil and aging resistance. Our innovative double seals structure simplifies maintenance, allowing for easy replacement and extended protection.Polyurethane seals, unlike traditional rubber seals, excel in oil resistance and aging resilience. Our machine's cutting-edge double seals structure enhances longevity by enabling straightforward changes and robust protection.

2. Embrace the future of automation with our sophisticated control system: automatic mold closure, intelligent exhausting, precision automatic heating, and stable temperature maintenance, all seamlessly integrated for unparalleled efficiency. Experience the pinnacle of convenience with features like automatic vulcanization timing, proactive alert systems, and effortless mold opening - all designed to streamline your operations.

3. The vulcanizing temperature is effortlessly set and displayed on a user-friendly digital display, ensuring precise control and ease of use.

4. Tailor your vulcanizing process with ease using the PLC screen, where you can set exact times to the minute. For instance, set the duration to one minute, and the machine will alert you and open the mold automatically upon completion.

5. Constructed from superior #45 steel, our pillars exhibit enhanced hardness, outstanding wear resistance, and superior abrasive resistance. These qualities are significantly improved through advanced quenching and tempering processes.

6. The top beam and bottom plate are expertly crafted from Q-235A ductile iron, ensuring unmatched durability. Post-welding, they undergo meticulous artificial vibration or high-temperature aging treatments to eradicate internal stress, preventing deformation and enhancing structural integrity.

7. Our plunger, forged from LG-P cold hard alloy steel, features a surface of extraordinary hardness and wear resistance. With a chilled layer depth of 8-15mm and a hardness rating of HRC 60-70, it promises exceptional longevity and performance.

8. For unparalleled reliability, we source our primary hydraulic spare parts directly from renowned Taiwanese manufacturers, ensuring superior quality over local alternatives.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Is your company a trading one or a factory?

We are a seamless blend of factory and trade, boasting an impressive 30-year legacy specializing in the design and production of cutting-edge rubber machinery.
We proudly accommodate OEM requests, tailoring our expertise to meet your unique requirements.

2. How to choose the most suitable products?

Share with us the specifics of your desired product and its specifications, and our expert team will provide you with the most optimal recommendation tailored to your needs.

3. Do you accept customization service?

Absolutely! We offer a wide range of standard machines and also provide bespoke machines to perfectly fit your specifications. Share your vision with us, and we'll strive to exceed your expectations.

4. How about your warranty?

We provide a comprehensive one-year warranty. During this period, we offer full technical support and replacement of parts as needed.
If necessary, our skilled engineers can visit your site to ensure superior service and satisfaction.

5. How about the packing for the machine? Is it safely protected during transportation?

Our machines are securely packed in robust standard export wooden boxes, ensuring they remain undamaged. We have successfully shipped numerous testing machines worldwide with flawless results, whether by sea or air.

6. What is the order process?

Our streamlined order process includes: Inquiry → Quotation → Communication → Order Confirmation → Deposit Payment → Production → Testing & Debugging → Balance Payment → Packing → Delivery → Customer Receipt → After-Sales Service.