Heavy-Duty Rubber Sheet Mixing Mill with Advanced Roller Technology

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Heavy-Duty Rubber Sheet Mixing Mill with Advanced Roller Technology

Product Description

Machine Configuration: Every component of our Heavy-Duty Rubber Sheet Mixing Mill is crafted to provide unparalleled performance and reliability.

1. Driving mode: Offering versatility with both left and right driving options to suit varying operational requirements.


2. Speed ratio of rollers: Precisely calibrated with ratios of 1:1.08, 1:1.17, and 1:1.27 for optimal mixing efficiency.


3. Roller type: Choose from hollow smooth rollers, drilled smooth rolls, or hollow grooved rolls for diverse processing needs.


4. Gap adjustment device: Available in manual, motorized, and hydraulic types to ensure precise and easy adjustments.


5. Stock guide: Flexible options include fixed type, manually moving type, and hydraulic moving type for enhanced usability.


6. Safety device: Integrated mechanical safety protection and advanced IR sensor devices for ultimate operational safety.


7. Emergency stop device: Features an emergency stop button, trip ban rope, foot switch, grating, and riding blanket for immediate halting and safety.


8. Gearbox: Choose between hardened teeth single shaft or double shaft gearboxes for robust transmission.


9. Motor: Equipped with either a DC motor or an AC motor to meet diverse power requirements.

Product Application

This machine is an engineering marvel comprising rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, and a main motor. It excels in mixing, warming, and sheeting rubber, making it indispensable in various industrial applications.

Main Features

1. The roller is crafted from alloy chilled cast iron, boasting a hard and wear-resistant surface, with a hardness rating of HRC68-75 for long-lasting durability.


2. Roller end support: With roller ball bearing bushes ensuring smooth operation, energy efficiency, low noise, and extended lifespan.


3. Roll gap adjustment: Manual control provides straightforward operation for quick and efficient adjustments.


4. Overloading protection device: Safeguards main components, preventing damage from excessive loads.


5. Transmission structure: Features a single drive type with nylon pin coupling to protect main parts from overload damage.


6. Base and transmission: The integral base and closed transmission design ensure safety and ease of use.


7. Emergency safety: Equipped with an emergency button and pulling rope for quick response to safety concerns.


8. Lubrication system: Includes four sets of lubrication devices tailored for effective grease lubrication.


9. Control system: Incorporates a PLC control cabinet, adaptable to local industrial voltage and frequency for seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.