Durable Two Rolls Rubber Mixing Mill with 1000mm Working Length

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 400mm
• Roller Working Length: 1000mm
• Batch Capacity: 25-40kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 45kw
• Gear Box: Hardend Teeth
• Weight: 8800kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 470.00cm * 190.00cm * 180.00cm
• Package Gross Weight: 8800.000kg

Product Description

Durable Two Rolls Rubber Mixing Mill with 1000mm Working Length

Product Description

Machine Configuration

1. Driving Mode: Choose between left or right driving options, providing flexibility and customization to suit your operational needs.


2. Speed Ratio of Rollers: Three precision-engineered speed ratios are available: 1:1.08, 1:1.17, and 1:1.27, ensuring precise control over your rubber processing.


3. Roller Type: Select from hollow smooth rollers, drilled smooth rolls, and hollow grooved rolls, each tailored for specific rubber mixing applications, enhancing efficiency and quality.


4. Gap Adjustment Device: Opt for manual, motorized, or hydraulic types for adjusting the gap, offering ease of use and precise control over the mixing process.


5. Stock Guide: Available in fixed, manually moving, and hydraulic movement types, this feature ensures seamless handling and alignment of rubber sheets.


6. Safety Device: Equipped with robust mechanical safety protection and advanced IR sensor devices, our machine ensures maximum safety during operation.


7. Emergency Stop Device: Comprehensive safety measures include an emergency stop button, a trip ban rope, foot switch, grating, and a riding blanket for immediate cessation of operation when needed.


8. Gearbox: Choose between hardened teeth single shaft or double shaft gearboxes, both designed for durability and optimal performance.


9. Motor: Available with either a DC or AC motor, catering to your specific power requirements and enhancing operational efficiency.

Product Application

This state-of-the-art machine features robust components, including rollers, a ZQbull gearbox (except for XK-160), an electrical cabinet, a nylon bush transmission device, and a main motor. It is ideal for applications such as rubber mixing, warming, and sheeting, serving as a cornerstone for your production line.

Main Features

1. The roller construction uses alloy chilled cast iron, providing superior hardness and wear resistance with a surface hardness rating of HRC68-75, ensuring longevity and consistent performance.


2. Rollers are supported by roller ball bearing bushes, offering benefits like smooth operation, energy efficiency, reduced noise, and extended lifespan.


3. Manual Roll Gap Adjustment: The simple, user-friendly design allows for straightforward operation, enabling precise control over the mixing process.


4. Overloading Protection: Our machine is equipped with an advanced overloading protection device, safeguarding key components from potential damage during heavy-duty operations.


5. Single Drive Transmission: Features a robust single drive type transmission structure with nylon pin coupling, preventing damage to main parts from transmission overloads.


6. Integral Base: The machine's closed transmission mode and integral base ensure safety and ease of use, providing a stable and secure operational environment.


7. Emergency Safety Features: Equipped with an emergency button and pulling rope, these features ensure rapid response ability in emergency situations, enhancing operational safety.


8. Lubrication System: Four sets of lubrication devices support grease lubrication, maintaining the machine's optimal performance and longevity.


9. PLC Control Cabinet: Integrated with a state-of-the-art PLC control system, our machine adapts to your local industrial voltage and frequency, ensuring seamless integration into your operations.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.