High-Efficiency Rubber Press Compression Molding Machine for Optimal Results

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Introducing our comprehensive range of advanced machinery, including the state-of-the-art rubber gasket vulcanizing machine, the precision-engineered rubber vulcanization press, and the reliable vulcanizer. Experience the superior performance of our rubber press compression molding machine, designed to deliver exceptional molding results. Additionally, our vulcanizing hot press machine is crafted to ensure efficiency and durability in every application, making it an indispensable asset in your production line.

 

Product Description

1. Perfectly engineered for a diverse range of rubber molding applications, our machine stands ready to elevate your production capabilities with its versatile adaptability.

2. Featuring an advanced PLC control system paired with an intuitive touch screen for seamless operation, ensuring precision and ease at every step of your process.

3. Equipped with automated features including mold closing, air exhaust, precise temperature regulation, and a customizable timing setting, this machine offers unparalleled efficiency and control.

4. Includes a tailored custom mold push out system designed to optimize productivity and streamline your workflow effortlessly.

5. Boasts a meticulously engineered, well-sealed hydraulic cylinder, complete with precise grinding and impeccable finishing for consistent and reliable performance.

6. Anchored by a robust and stable hydraulic pressure station, this machine ensures dependable operation and maintains peak performance throughout extended usage.
 

Machine Display

Machine Feature

1. The cylinder (piston) utilizes an advanced sealing structure that combines a thoughtfully engineered design with dependable functionality. Featuring top-tier YX type seals, this component ensures remarkable performance.Enjoy the benefits of our machine's double sealing system. It uses only premium polyurethane seals, not rubber, known for their outstanding oil resistance and age defiance. This structure facilitates easy replacement and superior protection.

2. Experience seamless operation with our Automatic Control system: seamlessly perform automatic mold closing, precise exhausting, efficient heating, stable temperature maintenance, and more with ease. Automatic vulcanization timing, proactive alarm alerts, and effortless mold opening are just some of the features that enhance your workflow efficiency.

3. The vulcanization temperature is digitally displayed and adjustable, empowering you with precise control.

4. Set your desired vulcanization time effortlessly via the PLC screen. For instance, if a 1-minute cycle is needed, simply set it, and upon completion, the machine will alert you and automatically open the mold.

5. Our pillars are crafted from superior #45 steel, significantly enhancing hardness, wear resistance, and abrasion resistance through quenching and tempering processes.

6. The top beam and bottom plate are expertly crafted using premium Q-235A ductile iron and welded to perfection. They undergo artificial vibration or high-temperature aging treatment post-welding, which effectively eliminates internal stress and prevents deformation.

7. The plunger is engineered from LG-P cold hard alloy steel, boasting extraordinary hardness and wear resistance. With a chilled layer depth of 8-15mm and hardness measured at HRC 60-70, the plunger promises an exceptional lifespan.

8. Our machine integrates key hydraulic components sourced from renowned Taiwanese manufacturers, ensuring superior quality and performance compared to local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1.Are your company a trading one or a factory?

As a dynamic Factory + Trade entity, we boast 30 years of unparalleled expertise in the intricate design and robust production of rubber machines.
We enthusiastically embrace OEM collaborations, ensuring flexibility and adaptability to your unique requirements.

2.How to choose the most suitable products?

Our expert team stands ready to provide tailored recommendations. Simply share the type of product you wish to create along with its specifications, and we will suggest the optimal solution for your needs.

3.Do you accept customization service?

Absolutely! We offer an array of standard machines and proudly provide customization services to suit your every need. Share your precise requirements, and we will strive to fulfill them beyond your expectations.

4.How about your warranty?

Our standard warranty spans one year, during which we provide comprehensive technical support and replacement parts.
If necessary, our skilled engineers may even visit your location to deliver exceptional service.

5.How about the packing for machine, is it safely protected during transportation?

Our machines are meticulously packaged in sturdy standard export wooden boxes, ensuring they remain undamaged during transit. With numerous shipments overseas by sea or air, our machines consistently arrive in pristine condition.

6.What is the order process?

Our seamless order process flows as follows: Inquiry, Quotation, Communication, Order Confirmation, Deposit Payment, Production, Testing and Debugging, Balance Payment, Packing, Delivery, Customer Receipt, and After Service. Every step is designed for efficiency and satisfaction.