High-Performance Rubber Internal Mixer for Laboratory Applications and Testing

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Introducing the leading China Mixer Equipment Manufacturers' EVA Rubber Dispersion Kneader Machine. Discover the Laboratory Banbury Rubber Internal Mixer Machine, perfectly crafted for precision and efficiency, available at an attractive price. Experience the pinnacle of kneading machine technology, engineered to elevate your rubber processing to new heights.

Supply Range

This premier machine is primarily utilized for the plasticating, blending, and final mixing of diverse stock materials. It transforms raw materials into high-quality, consistent mixtures, ensuring optimal performance in every application.

Range of specifications: Available in a comprehensive size range from 25L to 650L, catering to all laboratory and testing needs.

Type of rotor: To be advised, ensuring the selection best meets your specific processing requirements.

Intermeshing rotor: Features the state-of-the-art NG intermeshing rotor, designed for superior efficiency and effectiveness in mixing processes.

Type of ram: Offered in both hydraulic and pneumatic types, providing versatility and adaptability to varying operational demands.

Rubber (Plastics) Dispersion Mixer / Kneader

Our machine excels in the mixing and plasticating of rubber or plastics, seamlessly handling these materials to produce uniform and reliable results.

Range of specifications: With an extensive specification range from 1.5L to 150L, our mixers accommodate a wide variety of mixing volumes and applications.
 

Machine Display

 

Machine Feature

1. The pneumatic control system, governed by precise PLC instructions, features a bi-directional air cylinder that intuitively maneuvers the ram either upwards or downwards. In events of potential overload within the mixing chamber, the top ram can automatically or manually elevate as necessary, thereby safeguarding the motor from any overload complications.

2. The tilting mechanism is a robust assembly comprising a brake motor, cycloidal gear reducer, and TP type worm and worm gear. This sophisticated setup enables the mixing chamber to tilt by an exact 140 degrees around the front rotor, ensuring optimal operational efficiency and user convenience.

3. The rotor shaft wing body, along with the rotor shaft surface, mixing chamber inner wall, and upper ram surface, is enhanced with wear-resistant alloy welding. These surfaces are meticulously hardened, polished, and plated with hard chrome, rendering them exceptionally wear-resistant and corrosion-resistant for prolonged durability and performance.

4. Featuring an integral structure, the rotor shaft has a rotor wing body welded directly onto the bored shaft, which significantly enhances the rotor's overall strength and stiffness. The inner wing body cavity of the rotor is designed to accommodate cooling water or heating steam, facilitating effective thermal management.

5. The mixing chamber boasts a jacket-type hollow structure, while the upper ram is hollowed to extend the cooling or heating surfaces, optimizing temperature control and enhancing the system's overall thermal efficiency.

6. At the heart of the main driving system is a powerful main motor, complemented by a reducer and connecting gearbox. This configuration achieves odd-speed, face-to-face rotor rotation, delivering consistent and reliable mixing performance.

7. The electrical control system is fortified with a state-of-the-art imported PLC device. All electronic components are either imported or developed with cutting-edge technology, significantly boosting the system's reliability and operational excellence.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Is your company a trading entity or a manufacturing facility?

We are a harmonious blend of factory and trade (integration), boasting an impressive 30 years of dedicated expertise in the design and production of rubber machines.
We warmly welcome OEM partnerships, catering to your specific customization needs with great enthusiasm.

2. How can one select the most suitable products?

Our expert team is poised to provide you with the finest recommendations. Simply inform us of your desired product type and specific requirements, and we will tailor our suggestions to perfectly match your needs.

3. Do you offer customization services?

Absolutely, we pride ourselves on offering not just standard machines, but also bespoke solutions tailored to your precise specifications. Share your requirements with us, and we are committed to exceeding your expectations.

4. What does your warranty entail?

Our warranty typically extends for one year. Within this period, we provide comprehensive technical support and replace necessary parts.
For optimal service, our skilled engineers may even visit your location if necessary.

5. How is the machine packed, and is it protected during transportation?

Our machines are securely packed in standard export wooden crates, ensuring complete protection. We have successfully shipped numerous testing machines internationally by both sea and air, without any incidents of damage.

6. What is your order process?

Our seamless order process includes: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing & Debugging - Balance Payment - Packing - Delivery - Customer Receipt - After-Sales Service.