Durable Rubber Kneader Machine with Welded Steel Plate Base Design

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: X(S)N-1.5L/3L/5L/15L/25L/35L/55L/75L/110L
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Rubber Mixer
• Application: Rubber and Plastic Mixing
• Machine Base: Welded by Steel Plate
• Mixing Chamber: Cast and Made of Alloy Steel
• Mixing Shaft: Alloy Steel Casting and Welding
• Bearing Seat: Zg-35 Cast Steel
• Machine Frame: A3 Steel Plate
• Material Unloading Device: Motorized Type
• Transport Package: Small Size in Wooden Case, Big Size in Container
• Specification: X(S)N-1/5L/3L/5L/15L/25L/35L/55L/75L/110L
• Trademark: jucai
• Origin: China
• HS Code: 8477800000
• Production Capacity: 30 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 2000.000kg

Product Description

Discover premier solutions from leading China Mixer Equipment Manufacturers, featuring the advanced EVA Rubber Dispersion Kneader Machine. This exceptional product is designed for superior performance and precision in rubber processing. Additionally, explore our Laboratory Banbury Rubber Internal Mixer Machine, crafted with cutting-edge technology to ensure unmatched mixing efficiency. For robust, high-quality kneading, our Kneading Machine stands as a testament to innovation and excellence in the industry. Elevate your production capabilities with our state-of-the-art equipment, all available at competitive prices.

Supply Range

The Durable Rubber Kneader Machine with Welded Steel Plate Base Design primarily excels in plasticating, mixing, and the final blending of your materials, ensuring a seamless process for your needs.

Our state-of-the-art machine offers an impressive range of specifications, catering to diverse requirements from 25L to 650L, ensuring adaptability across varied operational needs.

Type of rotor: To be advised, offering tailored recommendations to best suit your production process requirements.

Intermeshing rotor: Equipped with the advanced NG intermeshing rotor for enhanced performance and efficiency.

Type of ram: Available in both hydraulic and pneumatic types, providing flexibility and customization to match your workflow preferences.

Our Rubber (Plastics) Dispersion Mixer / Kneader is engineered to perfection, delivering unparalleled mixing and dispersion capabilities.

This cutting-edge machine is designed predominantly for the mixing and plasticating of rubber or plastics, offering a seamless and efficient operation.

Offering a versatile range of specifications from 1.5L to 150L, this machine is designed to meet the varied demands of modern industry.
 

Machine Display

 

Machine Feature

1. Experience superior control with our Pneumatic Control System, expertly managed by a state-of-the-art PLC instruction. Our innovative bi-directional air cylinder ensures seamless operation by moving the ram up or down. In situations of potential overload in the mixing chamber, the top ram can be effortlessly raised either automatically or manually, safeguarding the motor from any overload risks.

2. The Tilting Mechanism is a marvel of engineering, featuring a brake motor, cycloidal gear reducer, TP type worm, and worm gear. This sophisticated system effortlessly tilts the mixing chamber a full 140 degrees around the front rotor, ensuring efficient and effective mixing operations.

3. Our rotor shaft boasts an incredibly durable design, with its wing body top and wing corners expertly reinforced with a wear-resistant alloy. Additionally, the rotor shaft surface, the inner wall of the mixing chamber, the upper ram surface, and all other surfaces in contact with stock are hardened or polished and plated with hard chrome, or welded with wear-resistant alloy. These enhancements provide exceptional wear and corrosion resistance.

4. The rotor shaft stands as a testament to superior engineering with its integral structure, featuring a rotor wing body welded onto a bored shaft. This design significantly enhances the strength and stiffness of the rotor. The rotor's inner wing body cavity is ingeniously designed to accommodate cooling water or heating steam, optimizing operational efficiency.

5. The mixing chamber showcases a jacket-type hollow structure, promoting optimal temperature control. The upper ram's hollow design further amplifies the cooling or heating area, maximizing the effectiveness of temperature regulation for consistent mixing results.

6. The Main Driving System is a powerhouse of performance, comprising a robust main motor, reducer, and connecting gearbox. It achieves the remarkable feat of odd-speed and face-to-face rotor rotation, delivering unparalleled mixing consistency and precision.

7. Our Electrical Control System is revolutionized with an imported PLC device, ensuring top-tier reliability. All electronic components are sourced from premium imported or cutting-edge technology products, enhancing the system's dependability and performance.

 

Product Parameters

 

Model	X(S)N- 1X12-58	X(S)N-3X32	X(S)N- 10X32	X(S)N-20X32	X(S)N- 35X30	X(S)N-55X30	X(S)N-75X30	X(S)N-110x30	X(S)N- 150x30	X(S)N- 200x30	X(S)N- 300x30
Total volume of  mixing chamber     (L)	3	8	25	45	75	125	180	250	325	440	700
Working volume of  mixing chamber     (L)	1	3	10	20	35	55	75	110	150	200	300
Driving motor  power (KW)	4	5.5	15	30	55	75	110	185	220	280	280/400
Tilting motor  power  (KW)		0.55	1.1	1.5	2.2	2.2	4	4	5.5	7.5	7.5
Tilting angle        (°)	≤140	135	140	140	140	140	140	140	140	140	140
Rotational speed of the  rotor (front/rear)   r/min	12-58	6-60	32/23.5	32/25	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5	30/24.5
Pressure of  compressed air (MPa)	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.5-0.8	0.6-0.8	0.6--08	0.6-0.8	0.6-0.8	0.6-0.8	0.6-0.8
Capacity of  compressed air(m3/min)	≥0.3	≥0.3	≥0.5	≥0.7	≥0.9	≥1.0	≥1.0	≥1.5	≥2.0	≥2.0	≥2.0
Weight  Kg	800	2000	3300	4500	6500	7800	105000	14500	19500	22500	27500

1. Is your company a trading entity or a manufacturing facility?

We are an integrated Factory + Trade operation, with an illustrious 30-year heritage in the design and production of premium rubber machinery.
Additionally, we warmly welcome OEM opportunities.

2. How can one select the ideal products?

Simply share your specific requirements with us, and our expert team will craft the perfect recommendation tailored to your product needs and desired specifications.

3. Do you provide customization services?

Certainly! We offer both standard and bespoke machines, tailored precisely to your unique requirements. Share your needs with us, and we will strive to exceed your expectations.

4. What warranty coverage do you offer?

Our standard warranty is one year. Within this period, we provide robust technical support and replacement parts,
and, if necessary, our expert engineers may visit your location to ensure unparalleled service.

5. How is the machine packaged? Is it protected during transit?

Our machines are securely encased in standard export wooden crates, ensuring damage-free delivery. Our track record of seamless global shipments by sea and air speaks for itself.

6. What is the order process?

Initiate with an inquiry, followed by a quotation, open communication, order confirmation, deposit, production phase, testing and debugging, final balance payment, meticulous packing, delivery, receipt by the customer, culminating with exceptional after-sales service.