Advanced Rubber Vulcanization Press Machine with Customized Pressure Settings

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Control Type: PLC
• Automatic Grade: Automatic
• Power Source: Mechanical
• Type: Rubber Press Machine
• Function: Heating , Vulcanizing and Molding Rubber Material
• Machine Pressure: Customized
• Heating Plate: Q-235
• Cylinder: Cast Steel
• Heating: Electrical /Steam/Oil
• Max Heating Tempeature: 300c or Customized
• Control: PLC +Touching Screen
• Hydraulic Valves: Yuken Series
• Beam/Plateform: Welded or Casted by Q-235
• Transport Package: Wooden Case or Container
• Specification: 25ton to 5000 ton
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 900.000kg

Product Description

Discover the epitome of industrial innovation with our comprehensive range of equipment: rubber gasket vulcanizing machine, sophisticated rubber vulcanization press, versatile vulcanizer, state-of-the-art rubber press compression molding machine, and the highly efficient vulcanizing hot press machine. Each designed to enhance your production capabilities with precision and reliability.

 

Product Description

1. This exceptional machine is perfectly tailored for a wide range of rubber molding production needs, offering versatility and efficiency.

2. Equipped with a state-of-the-art PLC control system and an intuitive touch screen interface, it ensures seamless operation and user-friendly management.

3. Features such as automatic mold closing, sophisticated air exhaust, precise temperature control, and customizable timing settings enhance productivity and product quality.

4. The innovative custom mold push-out system increases operational efficiency and reduces manual labor, ensuring a streamlined production process.

5. With a meticulously engineered, well-sealed hydraulic cylinder, featuring precise grinding and finishing, it delivers unparalleled performance and durability.

6. The robust and stable hydraulic pressure station guarantees consistent pressure and reliable operation, optimizing production outcomes.
 

Machine Display

Machine Feature

1. The intricately designed cylinder (piston) boasts the finest seal structure, incorporating a well-thought-out design for unparalleled reliability. Featuring premium YX type polyurethane seals, these components are engineered for superior resistance to oil and aging. Unlike conventional rubber seals, our machine employs a dual-seal system for ease of replacement and comprehensive protection.The polyurethane seals, known for their exceptional resistance to oil and aging, significantly enhance the machine's durability. Our dual-seal system not only facilitates easy maintenance but also ensures maximum protection and prolonged machine life.

2. Embrace the future with our state-of-the-art automatic control system: experience seamless automatic mold closing, efficient automatic exhausting, consistent automatic heating, and precision temperature stability. The machine meticulously times each vulcanization cycle, accompanied by an automatic alarm and mold opening feature, optimizing productivity with minimal effort. With automatic functions like mold closing, exhaust management, heating, stable temperature maintenance, precise vulcanization timing, alarm notifications, and mold opening, this machine epitomizes automation excellence.

3. Enjoy precision with digital displays showcasing the set vulcanizing temperature, enabling operators to monitor and manage the process effortlessly.

4. The vulcanizing duration is adjustable via the intuitive PLC screen. Simply specify your desired heating and vulcanizing duration, and when the set time, such as 1 minute, elapses, the machine will alert you before automatically opening the mold.

5. Constructed from premium #45 steel, the pillar exhibits enhanced hardness, wear resistance, and abrasive resistance, refined through rigorous quenching and tempering processes.

6. Featuring top-tier Q-235A ductile iron, the top beam and bottom plate are expertly welded and subsequently treated with artificial vibration or high-temperature aging. This meticulous process minimizes internal stress, significantly reducing deformation and ensuring structural integrity.

7. The plunger, crafted from LG-P cold hard alloy steel, is engineered for exceptional durability. With a surface exhibiting high hardness and wear resistance, the chilled layer depth between 8-15mm and hardness rated at HRC 60-70, it is built for an extended lifespan.

8. Our machine integrates predominantly Taiwanese-imported hydraulic components, renowned for their superior quality over local alternatives, ensuring consistent performance and reliability.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

1. Are your company a trading one or a factory?

Factory + trade (integration), with an impressive 30-year legacy in focusing on the intricate design and meticulous production of rubber machines.
We gladly accommodate OEM services to suit your unique requirements.

2. How to choose the most suitable products?

Our highly skilled professional team is at your service to provide the most suitable recommendations. Simply share the type of product you intend to create and the specifications you desire, and we will guide you.

3. Do you accept customization service?

Absolutely, we delight in offering both our standard machines and bespoke machines tailored precisely to your requests. Please feel free to convey your specifications, and we will endeavor to exceed your expectations.

4. How about your warranty?

Typically, we offer a comprehensive one-year warranty. During this period, you benefit from our technical support and replacement of parts as needed.
If necessary, our dedicated engineers can visit your location to provide enhanced service support.

5. How about the packing for the machine, is it safely protected during transportation?

Our machines are encased in robust, standard export wooden boxes, ensuring their protection during transit. We boast a flawless track record of delivering machines overseas-by sea or air-without any damage.

6. What is the order process?

Start your seamless journey with us: Inquiry - Quotation - Communication - Order Confirmation - Deposit Payment - Production - Testing and Debugging - Balance Payment - Secure Packing - Swift Delivery - Customer Reception - Dedicated After-Sales Service.