Industrial Rubber Vulcanizing Machine with Cast Steel Cylinder Design

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: Within 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Certification: CE, ISO, SGS
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Control Cabinet: PLC +Touching Screen
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: # 45 Steel
• Plunger: Cold Hard Alloy Steel
• Heating Plate: Q-235
• Beam/Plateform: Casted or Welded by Q-235
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

Industrial Rubber Vulcanizing Machine with Cast Steel Cylinder Design
 

Supply Range

 

Our extensive range of products includes:

1. Column Type Vulcanizing Press: Engineered for robust performance and durability.

2. Precure Tread Liner Molding Press: Delivering precision and quality in every press.

3. Foaming Press Machine: Designed for optimal foaming results with advanced technology.

4. Hydraulic Heating Press Machine: Ensuring efficient heat distribution and press function.

5. Plate Vulcanizing Machine: Built for consistent results in vulcanizing operations.

Key Configuration Information for Optimal Performance

1. Hydraulic Spare Part: Utilizing the renowned Yuken series from Japan for superior hydraulic performance.

2. Electrical PLC: Featuring MITSUBISHI from Japan and SIEMENS from Germany for precision control.

3. Sealing: Incorporating NOK brand seals from Japan for enhanced durability and performance.

4. Main Electrical Elements: Powered by Schneide from France, ensuring reliable operations.

5. Temperature Controlled Meter: Omron from Japan for precise temperature regulation.

6. Motor: High-performance SIMENS from Germany for robust machine operations.
 

Product Description

 

1. Versatile application for various rubber molding productions, providing flexibility and efficiency.

2. Equipped with PLC control and touch screen for intuitive operation and control.

3. Features auto mold closing, air exhaust, temperature control, and timing setting for automated and precise processing.

4. Custom mold push-out system designed for ease of use and enhanced productivity.

5. Well-sealed hydraulic cylinder with precise grinding and finishing for leak-free and smooth operations.

6. Stable hydraulic pressure station ensures consistent performance and reliability.

Machine Display

 

Machine Feature

 

1. The cylinder (piston) features an optimal sealing structure with a superior design for reliable functionality. Utilizing high-quality YX type polyurethane seals, which are resistant to oil and aging, our machine incorporates a double seal structure for easy maintenance and protection.

2. Automatic control system includes features such as automatic mold closing, exhausting, heating, and maintaining stable temperature, along with automatic timing for the entire process.Automatic vulcanization, alarming, and mold opening ensure seamless and efficient operations.

3. The vulcanizing temperature is digitally displayed and adjustable, providing precise control over the heating process.

4. Vulcanizing time can be conveniently set via the PLC screen. For instance, set your desired time for 1 minute, and the machine will automatically alarm and open the mold once completed.

5. Constructed with high-quality #45 steel, the pillar boasts enhanced hardness, wear resistance, and abrasive resistance, achieved through quenching and tempering.

6. The top beam and bottom plate are fabricated from premium Q-235A ductile iron. Post-welding, they undergo artificial vibration or high-temperature aging treatment to eliminate internal stress and prevent deformation.

7. The plunger is crafted from LG-P cold hard alloy steel, featuring a surface with high hardness and wear resistance. The chilled layer depth is 8-15mm with a hardness of HRC 60-70, ensuring long-lasting performance.

8. Our main hydraulic spare parts are sourced from Taiwan, ensuring superior quality beyond local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

 

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

Company Profile

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.