Advanced Rubber Vulcanizing Press Machine for Molding Metal Sleeves

• Customization: Available
• After-sales Service: Dispatch Engineer According to Requirement
• Warranty: Within 3 Years
• Model NO.: XLB-25T-XLB-5000T
• Certification: CE, ISO, SGS
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Control Cabinet: PLC +Touching Screen
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: # 45 Steel
• Plunger: Cold Hard Alloy Steel
• Heating Plate: Q-235
• Beam/Plateform: Casted or Welded by Q-235
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1000.000kg

Product Description

Advanced Rubber Vulcanizing Press Machine for Molding Metal Sleeves
 

Supply Range

 

Our range of products encompasses a diverse selection to meet various industrial needs, including:

1. Column Type Vulcanizing Press - A robust solution for heavy-duty vulcanization, designed to withstand the demands of rigorous manufacturing environments.

2. Precure Tread Liner Molding Press - Engineered for precision in tread liner production, ensuring optimal performance and durability.

3. Foaming Press Machine - Our foaming press machine promises consistent quality with cutting-edge technology tailored for foam production.

4. Hydraulic Heating Press Machine - Experience enhanced productivity with our advanced hydraulic heating systems, designed for superior heating and molding efficiencies.

5. Plate Vulcanizing Machine - This machine guarantees uniform vulcanization, enhancing product quality and reliability in every application.

Key Configuration Information

1. Hydraulic Spare Part: Featuring the renowned Yuken series from Japan, known for its exceptional performance and reliability.

2. Electrical PLC: Integrating MITSUBISHI from Japan and SIMENS from Germany for seamless operations and precision control.

3. Sealing: Employing the high-quality NOK brand seals from Japan, ensuring long-lasting durability and optimal sealing efficiency.

4. Main Electrical Elements: Utilizing Schneide components from France, synonymous with cutting-edge technology and exceptional quality.

5. Temperature Controlled Meter: The Omron technology from Japan, designed for precise temperature regulation.

6. Motor: Powered by the robust and reliable SIMENS motors from Germany, ensuring consistent and powerful performance.

Product Description

 

1. Ideal for diverse rubber molding production, offering a versatile solution for your manufacturing needs.

2. Advanced PLC Control & Touchscreen: Simplify operations with intuitive controls and real-time monitoring.

3. Automated Features: Includes auto mold closing, efficient air exhaust, precise temperature control, and customizable timing settings.

4. Custom Mold Push-Out System: Designed for smooth operations and enhanced productivity.

5. Premium Hydraulic Cylinder: Incorporates precise grinding and finishing for the ultimate in seal integrity and performance reliability.

6. Stable Hydraulic Pressure Station: Ensures consistent performance and operational stability.

Machine Display

 

Machine Feature

 

1. The cylinder (piston) features an advanced sealing structure, incorporating superior YX-type polyurethane seals renowned for oil and aging resistance. Our machines utilize a dual-seal design for ease of maintenance and extended protection.

2. Comprehensive Automatic Control: From mold closing to heating, our system automates key functions, maintaining stable temperatures and including automatic timing for vulcanization.Additional automation features include automatic alarming and mold opening, enhancing safety and efficiency.

3. Digital Display: Offers precise vulcanizing temperature settings and real-time display for enhanced control.

4. Customizable Vulcanizing Time: Set exact vulcanizing durations directly on the PLC screen. Automatic alarms ensure timely operations, followed by automatic mold opening.

5. High-Quality #45 Steel Pillars: These pillars undergo quenching and tempering for superior hardness, wear-resistance, and durability.

6. Structural Integrity: The top beam and bottom plate are constructed from premium Q-235A ductile iron, subjected to artificial vibration or high-temperature aging to eliminate internal stress and prevent deformation.

7. Long-Lasting Plunger: Crafted from LG-P cold hard alloy steel, featuring a chilled layer depth of 8-15mm with a hardness rating of HRC 60-70, ensuring durability and longevity.

8. Hydraulic Spare Parts: Sourced from Taiwan, ensuring superior quality over local brands.

Product Parameters

 

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

 

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

 

Company Profile

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.