High-Efficiency Rubber Vulcanizing Press with Cast Steel Cylinder and Hydraulic System

• Customization: Available
• After-sales Service: Dispatch Engineer to Factory
• Warranty: Within 3 Years
• Model NO.: XLB-0.25MN-XLB-50. MN
• Certification: CE, ISO, SGS
• Condition: New
• Customized: Customized
• Automatic Grade: Automatic
• Structure: Vertical
• Electrical: Simens Brand
• Hydraulic Part: Yuken Series
• Cylinder: Cast Steel
• Pillar: Q-235
• Transport Package: Wooden Case or Container
• Specification: decided by model
• Trademark: JUCAI
• Origin: China
• HS Code: 8477800000
• Production Capacity: 300 Sets Per Month
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 1100.000kg

Product Description

Introducing our premium range of Hot Plate Rubber Vulcanizing Machines, designed to elevate your vulcanization processes to unparalleled levels of efficiency and reliability. These state-of-the-art Rubber Vulcanizing Machines are engineered to perfection, ensuring precision and consistency in every vulcanization operation. Experience the superior performance and innovative features of our Vulcanizing Machines, tailored to meet the highest standards of quality and excellence in the industry.

Supply Range

Our range of products include:

1. Column Type Vulcanizing Press: Experience unparalleled efficiency and precision with our state-of-the-art column type vulcanizing press, designed to meet the most demanding industrial standards.

2. Precure Tread Liner Molding Press: Our precure tread liner molding press offers unrivaled performance, ensuring the highest quality and consistency for your tread lining applications.

3. Foaming Press Machine: Innovatively engineered for optimal productivity, the foaming press machine guarantees seamless operations for all your foaming needs.

4. Hydraulic Heating Press Machine: This hydraulic heating press machine provides powerful and reliable heating capabilities, tailored to enhance your production processes.

5. Plate Vulcanizing Machine: Our plate vulcanizing machine is crafted to deliver exceptional durability and precision, making it a vital asset for any production line.


Key Configuration Information

1. Hydraulic Spare Part: Yuken series from Japan - Discover superior hydraulic performance with the precision-engineered Yuken series, trusted for its reliability and efficiency.

2. Electrical PLC: MITSUBISHI from Japan, SIMENS from Germany - Enhance your control systems with cutting-edge technology, featuring MITSUBISHI and SIMENS PLCs for unmatched automation excellence.

3. Sealing: NOK brand from Japan - Achieve exceptional sealing performance with NOK, renowned for its superior quality and dependability in demanding applications.

4. Main Electrical Elements: Schneide from France - Ensure seamless electrical integration with Schneide world-class components, designed for peak performance and safety.

5. Temperature Controlled Meter: Omron from Japan - Maintain precise temperature control with Omron's advanced meters, engineered for accuracy and reliability in all conditions.

6. Motor: SIMENS from Germany - Power your operations with SIMENS motors, offering robust performance and energy efficiency for a sustainable production environment.

Application

1. Perfectly crafted for a wide range of rubber molding productions, ensuring versatility and adaptability to meet diverse manufacturing needs.

2. Equipped with advanced PLC control and an intuitive touch screen interface, this system offers seamless operation and precision.

3. Features automatic mold closing, efficient air exhaust, precise temperature control, and convenient timing settings for optimized production efficiency.

4. Includes a custom-designed mold push-out system, enhancing operational efficiency and ease of use.

5. Boasts a well-sealed hydraulic cylinder with impeccable grinding and finishing, ensuring durability and precision.

6. Comes with a stable and robust hydraulic pressure station, providing consistent performance and reliability.

Machine Display

Machine Feature

1. The piston cylinder boasts an ingenious seal structure, ensuring reliability and optimal design. It incorporates premium YX type polyurethane seals known for their oil and aging resistance.Our machine features an innovative dual-seal structure with easily replaceable components, offering superior protection and user-friendly maintenance.

2. Enjoy the convenience of fully automatic control, encompassing mold closing, air expulsion, consistent heating, and precise temperature maintenance, all seamlessly automated. Experience uninterrupted vulcanization with automatic alerts, and hands-free mold operation, enhancing efficiency and ease of use.

3. Benefit from digitally adjustable vulcanizing temperatures, clearly displayed for precision and control.

4. Effortlessly set vulcanizing times via the intuitive PLC interface. Whether it is a minute or more, the system will alert you upon completion and automatically open the mold, streamlining your workflow.

5. Pillars crafted from superior #45 steel exhibit exceptional hardness and enhanced wear resistance, thanks to advanced quenching and tempering processes.

6. Our top beam and bottom plates are meticulously welded using premium Q-235A ductile iron, followed by artificial vibrations or high-temperature aging treatments, effectively eliminating internal stress and preventing deformation.

7. The plunger, made of LG-P cold hard alloy steel, offers impressive hardness and wear resistance. With a chilled layer depth of 8-15mm and a hardness of HRC 60-70, it promises an extended lifespan.

8. For superior quality and performance, key hydraulic components are imported from Taiwan, ensuring excellence beyond local brands.
 

Product Parameters

model/	XLB-D0.25MN	XLB-D0.5MN	XLB-D0.8MN	XLB-D1.0MN	XLB-D1.0MN
Mold closing force	0.25	0.5	0.8	1.0	1.0
Heating plate size	300*300 350*350	400*400 450*450 500*500	500*500 600*600	450*450	550*550
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	152	200	250	285	300
Unit area pressure of heating plate (kg/cm2)	27.7 20.4	31.2 24.6	32 22.2	49.3	33
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen
Gross weight	900	1200/1350/1450	1550/1750	2200	2300

model	XLB-D1.0MN	XLB-D1.2 MN	XLB-D1.6 MN	XLB-D2.0MN	XLB-D2.5MN
Mold closing force	1.0	1.2	1.6 MN	2.0	2.5
Heating plate size	600*600	700*700	750*750	800*800	1000*1000
Working layer	1 / 2	1/ 2	1 / 2	1 / 2	1 / 2
Plate clearance	200	200	200	200	200
Plunger stroke	200/400	200/400	200/400	200 /400	200 /400
Plunger diameter	300	320	360	400	450
Unit area pressure of heating plate (kg/cm2)	27.7	24.5	25	31.25	25
Heating	Electrical	Electrical	Electrical	Electrical	Electrical
Heating temperature	300	300	300	300	300
Control	automatic	automatic	automatic	automatic	automatic
Optional control way	Semi-automatic/ common automatic /PLC text type/ PLC+ touching screen

Company Profile

1. Are you a trading company or a manufacturing powerhouse?

We are a seamless blend of factory and trade expertise, boasting 30 years of dedicated innovation in rubber machine design and production.
We gladly accommodate OEM requests, tailoring our offerings to your specific brand needs.

2. How do you select the perfect product for your needs?

Our expert team is at your service, ready to provide personalized recommendations. Simply share your product requirements and specifications with us.

3. Do we offer bespoke customization services?

Absolutely! In addition to our standard machines, we excel in crafting customized solutions. Share your unique needs, and we'll strive to exceed your expectations.

4. What about our warranty coverage?

Our standard warranty spans one year. During this period, we provide comprehensive technical support and parts replacement.
If necessary, our engineers are ready to visit your location for enhanced service.

5. Is the machinery safely packaged for transport?

Our machines are securely encased in standard export wooden boxes, ensuring safety. They've been shipped globally by sea or air, arriving unscathed.

6. What does the ordering process entail?

It's a streamlined journey: Inquiry → Quotation → Communication → Order Confirmation → Deposit Payment → Production → Testing & Debugging → Balance Payment → Packing → Delivery → Customer Receipt → After-Sales Service.