Premium Hard Gear Two Rolls Rubber Sheet Mixing Mill with High Efficiency and Durability

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: XK-160/250/300/360/400/450/550/660/710, etc
• Automatic Grade: Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Roller Diameter: 560mm
• Roller Working Length: 1530mm
• Batch Capacity: 80-100kgs
• Roller Nip Adjustment: Manual/Motorized
• Motor: 110kw
• Gear Box: Hardend Teeth
• Weight: 20000kgs
• Transport Package: Standard Export Package
• Trademark: JUCAI
• Origin: China
• HS Code: 84778000
• Package Size: 600.00cm * 240.00cm * 180.00cm
• Package Gross Weight: 20000.000kg

Product Description

Premium Hard Gear Two Rolls Rubber Sheet Mixing Mill with High Efficiency and Durability

Product Description

Machine Configuration

1. Driving Mode: Experience versatility with options for both left and right driving configurations, tailored for your operational needs.


2. Speed Ratio of Rollers: Customize your mixing process with adjustable speed ratios of 1:1.08, 1:1.17, and 1:1.27 for optimal performance.


3. Roller Type: Choose from a variety of roller types, including hollow smooth rollers, drilled smooth rolls, and hollow grooved rolls, each designed for specific applications.


4. Roll Gap Adjustment Device: Select from manual, motorized, or hydraulic adjustment devices to ensure precision and ease of use.


5. Stock Guide: Enhance operational efficiency with fixed, manually moving, or hydraulic moving stock guides for seamless material handling.


6. Safety Device: Prioritize safety with mechanical safety protection devices and state-of-the-art IR sensor technology.


7. Emergency Stop Device: Ensure quick response with emergency stop buttons, trip ban ropes, foot switches, gratings, and riding blankets for comprehensive safety.


8. Gearbox: Choose between hardened teeth single shaft or double shaft gearboxes for robust performance and durability.


9. Motor: Opt for either a DC motor or an AC motor to match your specific power requirements and operational preferences.

Product Application

This high-performance machine features key components such as rollers, a ZQbull gearbox (excluding XK-160), an electrical cabinet, a nylon bush transmission device, and the main motor. It is ideally suited for mixing, warming, and sheeting rubber, among other applications.

Main Features

1. Durable Rollers: Crafted from alloy chilled cast iron, the rollers boast a hard, wear-resistant surface with a hardness rating of HRC68-75, ensuring longevity and reliability.


2. Smooth Operation: The ends of the rollers are supported by roller ball bearing bushes, providing smooth operation, energy efficiency, reduced noise, and extended lifespan.


3. User-Friendly Roll Gap Adjustment: The manual control type roll gap adjustment offers simplicity and precision in operation.


4. Overloading Protection: Equipped with an overloading protection device, the machine safeguards main components from potential damage.


5. Reliable Transmission: The machine employs a single drive type transmission structure with a nylon pin coupling to prevent damage from transmission overloads.


6. Safe and Easy Use: The integral base and closed transmission mode enhance safety and ease of use.


7. Comprehensive Safety Features: The emergency button and pulling rope act as essential safety devices, ensuring operator protection.


8. Efficient Lubrication: With four sets of lubrication devices, the machine is optimized for grease lubrication, ensuring smooth operation.


9. PLC Control Cabinet: Equipped with a PLC control cabinet, the machine is adaptable to your local industrial voltage and frequency, providing seamless integration.

 

Product Parameters

 

 

Parameter/model		XK-160	XK-250	XK-300	XK-360	XK-400
Roll diameter(mm)		160	250	300	360	400
Roll working length (mm)		320	620	750	900	1000
Capacity (kg/batch)		4	15	20	30	40
Front roll speed (m/min)		10	16.96	15.73	16.22	18.78
Roll speed ratio		1:1.21	1:1.08	1:1.17	1:1.22	1:1.17
Motor power (KW)		7.5	18.5	22	37	45
Size (mm)	Length	1104	3230	4000	4140	4578
	Width	678	1166	1600	1574	1755
	Height	1258	1590	1800	1800	1805
Weight (KG)		1000	3150	5000	6892	8000

Parameter/model		XK-450	XK-560	XK-610	XK-660	XK-710
Roll diameter(mm)		450	560/510	610	660	710
Roll working length (mm)		1200	1530	2000	2130	2200
Capacity (kg/batch)		55	90	120-150	165	150-200
Front roll speed (m/min)		21.1	25.8	28.4	29.8	31.9
Roll speed ratio		1:1.17	1:1.17	1:1.18	1:1.09	1:1.15
Motor power (KW)		55	90/110	160	250	285
Size (mm)	Length	5035	7100	7240	7300	8246
	Width	1808	2438	3872	3900	3556
	Height	1835	1600	1840	1840	2270
Weight (KG)		12000	20000	44000	47000	51000

FAQ

 

1.Are your company a trading one or a factory?

Factory + trade (integration), 30 years focusing on rubber machine design and production .
OEM is also acceptable for us.

2.How to choose the most suitable products?

Our professional team will give you the best suggestion as long as you tell us what kind of product you need to do and the required specification.

3.Do you accept customization service?

Yes, of course, we can not only offer standard machines, but also customized machines according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

4.How about your warranty?

Generally, our warranty is one year. Within the warranty period, we can offer technique support and part parts change,
necessarily, our engineers may go to your place for better service.

5.How about the packing for machine, is it safely protected during transportation?

Our machine is packed by standard export wooden box, it won't be damaged. We've delivered many testing machines abroad by sea or by air without damage.

6.What is the order process?

Inquiry - quotation - communication - order confirming - deposit payment - production - testing and debugging - balance payment -packing - delivery - customer receiving - after service.